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17

a. 

Maintenance checklist 

Table 3: Maintenance checklist 

 

 Interval 

Monthly 6 

Month

12 

Month 

Hydraulic 

Check the hydraulic cylinder, piston for damage noise and leakage 

 

 

 

Check the hydraulic connections and hose for damage an leakage 

 

 

 

Check the hydraulic oil level, refill if necessary 

 

 

 

Refill the hydraulic oil after 1500 working hours 

 

 

 

Check the function of the pressure valve (30/+10%) 

 

 

 

Mechanical system 

Check the forks for deformation and cracks 

 

 

 

Checks the chassis for deformation and cracks 

 

 

 

Check if all screws are fixed 

 

 

 

Check the push rods for deformation and damages 

 

 

 

10  Check the gearbox for noise and leakage 

 

 

 

11  Check the wheels for deformation and damages 

 

 

 

12  Lubricate the steering bearing 

 

 

 

12  Lubricate the pivot points   

 

 

 

14  Lubricate the grease nipples 

 

 

 

Electrical system 

15  Check the electric wiring for damage 

 

 

 

16  Check the electric connections 

 

 

 

17  Test the Emergency switch function 

 

 

 

18  Check the electric drive motor for noise and damages 

 

 

 

19  Test the display 

 

 

 

20  Check the, if correct fuses are used 

 

 

 

21  Test the warning signal 

 

 

 

22  Check the contactors   

 

 

 

23  Check the frame leakage (insulation test) 

 

 

 

24  Check function and mechanical wear of the accelerator 

 

 

 

25  Check the electrical system of the drive motor 

 

 

 

Battery 

26  Check the battery voltage 

 

 

 

27  Check the terminals for corrosion and damage 

 

 

 

28  Check the battery housing for damages 

 

 

 

Charger 

29  Check the main power cable for damages 

 

 

 

30  Check the start-up protection during charging 

 

 

 

Function 

31  Check the horn function 

 

 

 

32  Check the air gap of the electromagnetic brake 

 

 

 

Содержание PT E30

Страница 1: ...ctric Pallet Truck WARNING Do not use the pallet truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this doc...

Страница 2: ...1...

Страница 3: ...e operator In this standard it is defined that the safe operation is the responsibility of the operator ASME B56 1 2003 Part II section 5 1 1 You and others can be seriously injured or even killed if...

Страница 4: ...g transportation 10 c Decommissioning 11 5 DAILY INSPECTION 11 6 OPERATING INSTRUCTIONS 12 a Parking 12 b Lifting 12 c Lowering 13 d Travelling 13 e Steering 14 f Braking 14 g Malfunctions 14 h Emerge...

Страница 5: ...rating the load must be placed approximately on the longitudinal centre plane of the truck Lifting or transporting people is forbidden If used on tail lifts or loading ramps please ensure that these a...

Страница 6: ...rive control switch 3 Safety belly button 4 Discharge indicator and charging indicating LED 5 Pump 6 Drive wheel 7 Castors 8 Forks 9 Load rollers 10 Battery 11 Battery plug 12 Hydraulic cylinder 13 Ke...

Страница 7: ...f tiller in drive position min max h14 in 33 46 7 4 15 Height lowered h13 in 3 15 4 19 Overall length l1 in 69 1 4 20 Length to face of forks l2 in 21 1 4 21 Overall width b1 in 21 3 27 4 22 Fork dime...

Страница 8: ...engages the failsafe electromagnetic brake when it is disconnected Remove this plug if you not operate the truck Before operating insert the key and turn the key switch 13 clockwise To prevent agains...

Страница 9: ...follow this instruction C Sign oil filling point D Sign warning stay clear stop truck J Sign danger battery I Sign danger not riding H only if not equipped with a foldable platform Sign warning elect...

Страница 10: ...he truck when it is moving or lifting lowering Overload the truck Put foot in front of the wheels injury could result Lift people People could fall down and suffer severe injury Push or pull loads Use...

Страница 11: ...shoes The truck is intended to be used for indoor applications with ambient temperatures between 5 C and 40 C The operating lighting must be minimum 50 Lux It is not allowed to use the truck on ramps...

Страница 12: ...Decommissioning For storage remove the load lower the truck to the lowest position grease all in this handbook mentioned greasing points regular inspection eventually protect the truck against corrosi...

Страница 13: ...LEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS CHAPTER 3 Make sure that the load is palletized and stable and that the daily inspection is carried out Connect the battery plug 11 insert the key and...

Страница 14: ...DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA Connect the battery plug 11 insert the key and turn the key switch 13 clockwise move the tiller to the operating one F fig 9 Turn...

Страница 15: ...eing crushed If this button is activated the truck decelerates and or starts travelling into the backwards direction Bw for a short distance and stops Please consider that this button also operates if...

Страница 16: ...VIOR PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES a Replacement Park the truck securely turn off zhe key switch and remove the battery plug 11 Lift the battery unit 17 take out a...

Страница 17: ...on terminal is not well connected When charging is finished disconnect the connector from the socket and place it in the designated pocket 8 REGULAR MAINTENANCE Only qualified and trained personnel ar...

Страница 18: ...and damages 12 Lubricate the steering bearing 12 Lubricate the pivot points 14 Lubricate the grease nipples Electrical system 15 Check the electric wiring for damage 16 Check the electric connections...

Страница 19: ...ck the tiller arm switch function General 39 Check if all decals are legible and complete 40 Carry out a test run b Lubricating points Lubricate the marked points according to the maintenance checklis...

Страница 20: ...amount is 0 3L to 0 35L Waste material like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company d...

Страница 21: ...il quantity Load can t be lowered Manual bowden cable unhooked Adjust the Bowden cable correctly Truck not starts operating Battery is charging Charge the battery completely and then remove the main p...

Страница 22: ...21 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram FU 10A FU 01 60A FU 02 60A Fig 15 Electric diagram...

Страница 23: ...22 b Hydraulic circuit Lift cylinder Lowering valve Hydraulic power pack motor and pump Oil tank Throttle valve Pressure valve Fig 16 Hydraulic circuit...

Страница 24: ...23...

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