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AUTOMATIC SOFTENERS INSTRUCTIONS MANUAL

 

AM/T AM/RT AM/V AM/RV AM/METER AM/R METER 

 s.r.l. - ITALY 

Page 11 of 15 

 

am_tvm_mi-r1.doc

 - r.1 

 

6. Starting-up 

The starting-up of the unit consists of running a first regeneration cycle, during which the 

columns of resins and brine tank will be filled of water, all automatic features will be checked 
and the unit will be prepared to start the service. 

During the starting-up is not required that salt is available inside the brine tank. 
At the end of the first regeneration, put the salt into the brine tank (it can also be completely 

filled). Take care not to put salt inside the protection pipe. 

See § 7 page 12 for recommended quality of salt to be used.  
 
To start-up the unit, proceed as follows : 
 

  Be sure that the control panel is switched OFF. 

  Open the by-pass valve, keeping closed the shut-off valves upstream and downstream of the 

system. 

  Close only partially the gate valve on backwash drain line. 

  Turn clockwise the cam shaft located on the back of the programmer, until the first piston is 

pressed. The second piston must not be pressed (BACKWASH). 

  Open slowly and not completely the inlet valve. Water will enter from the bottom of one of the 

column as air will be expelled from the top to the drain. 

  When only water will come out from the drain, open completely the inlet valve and open 

slowly and gradually the backwash gate valve. The flow rate must be the highest allowable 
without any leakage of resins through the drain line; so adjust the gate valve accordingly. 

  When the proper flow rate of backwash has been stated, adjust the gate valve definitely. 

  The backwashing phase must run until the water coming out the drain is perfectly clear. 

  Using a pail, add water in the brine tank, until the water mark is approx. 30 cm (12 inches) 

from the bottom (this is required for the initial regeneration only and is automatically filled 
thereafter). 

  Turn again clockwise the cam shaft, until both pistons are pressed (BRINE DRAWING AND 

RINSE). Check that some water flows to the drain line, while, in the same time, the water 
flows from the brine tank to the unit. Check the water mark diminution in the brine tank 
(BRINE DRAWING). 

  Turn again clockwise the cam shaft, until only the second piston is pressed. The first piston 

must not be pressed (FAST RINSE). The water flows to the drain line; allow the water flowing 
until the drain water looks perfectly clear. In the same time the water flows to the brine tank, 
too, in order to prepare the brine for the following regeneration cycle. The water level inside 
the brine tank is automatically adjusted according to the float valve. 

  Turn clockwise the cam shaft, until both pistons are released and not pressed (SERVICE). 

 
The 3

rd

 piston, available only for some kind of programmers, is used only to control 

hydraulically the working of the inlet and outlet diaphragm valves of the column (if available); it 
must be ignored. 

 

  Switch ON the control panel. 

  open the outlet valve and close the by-pass valve 

  Put the salt into the brine tank (it can also be completely filled). Take care not to put salt 

inside the protection pipe. 
 
Starting now the unit is on service and feeds treated water. 
 

Содержание AM Series

Страница 1: ...ation Proceed strictly according to all directions included in this manual Automatic softeners series AM are designed to treat raw water supplied from municipalities or from well ANY OTHER APPLICATIONS OF THE EQUIPMENT DIFFERENT THAN THE MENTIONED ONES IS MADE UNDER THE ONLY RESPONSIBILITY OF THE USER For any assistance concerning the installations maintenance or utilization of the equipment apply...

Страница 2: ...n 9 5 1 End cycle 9 5 2 How to select the end cycle 9 5 3 Regeneration 10 6 Starting up 11 7 Service maintenance 12 7 1 Disposal 12 8 Main components 13 8 1 Programmers 13 9 Trouble shooting guide 14 Annex DRAWING 1 dimensions AM T AM V AM METER AM RT AM RV AM RMETER DRAWING 2 components AM T AM V AM METER models 900 2100 DRAWING 3 components AM RT AM RV AM RMETER models 900 2100 DRAWING 4 compone...

Страница 3: ...suitable ropes hooks and or chains according to the weight see weight table 1 3 Hydraulics All operations must be performed by and or under direct supervision of skilled and authorized operators using proper tools and personal protection devices if required CE marked Before any operation of taking out pipes or part of hydraulic system it is required to release the pressure inside and empty the par...

Страница 4: ...eneration an exchanging back is performed of sodium ions Na against ions calcium and magnesium Ca e Mg which are carried away to drain The equipment prepares automatically the brine from the salt NaCl in grain or tablets AM series softeners are used for water treatment for residential and industrial applications as well All the materials resins included are food grade and approved for drinking wat...

Страница 5: ... 9 5 mm 8 0 900 200 22 5 1200 AM 1200 R 1 1 9 5 mm 5 5 1200 300 30 0 1600 AM 1200 2 1 9 5 mm 10 5 1200 300 30 0 1600 AM 1800 R 1 1 9 5 mm 5 5 1800 300 45 0 2400 AM 1800 2 1 9 5 mm 14 5 1800 300 45 0 2400 AM 2100 R 1 1 9 5 mm 5 5 2100 520 52 5 2800 AM 2100 2 1 9 5 mm 14 5 2100 520 52 5 2800 AM 2700 2 1 18 0 2700 520 67 5 3600 AM 3300 2 1 22 0 3300 850 82 5 4400 AM 3600 R 2 1 22 0 3600 850 90 4800 A...

Страница 6: ...above data are used also for series AM R 3 5 Weight on service MODEL Vessel quartz sand resins brine tank total at shipping vessel fillled brine tank Kg kg l kg kg approx kg approx kg approx kg AM 900 140 25 150 7 350 550 210 AM 1200 155 25 200 12 420 650 320 AM 1800 185 50 300 12 570 900 320 AM 2100 205 50 350 20 650 1050 550 AM 2700 305 50 450 20 850 1400 550 AM 3300 335 50 550 30 1000 1600 900 ...

Страница 7: ...ifferent positions according to the inlet outlet connections on the valve group Load the supplied quartz sand into the vessel through the lower man hole until the sand covers completely the filter nozzles Make a flat surface of the sand using a wooden tool in order to avoid any damage to the coating of the vessel Close the man hole tightening the nuts Load the supplied resins into the vessel throu...

Страница 8: ... automatic valve to a floor drain The gate valve mounted on the drain fitting will be used to adjust the backwash flow rate A common flexible pipe made in plastic or rubber can be used for the drain line downstream of the gate valve its size must be equal or larger of the one mentioned on CHARACTERISTICS FOR EACH MODEL table It is suggested that the drain line could be inspected in order to check ...

Страница 9: ... to shut off the flow during regeneration The end cycle has to be adjusted according to the quality of available water and the consumption of water The max quantity of available soft water the equipment can supply between two following regeneration is to be calculated as follows where 1 Fr 10 ppm CaCO3 0 56 German The cycle of all NOBEL softeners are expressed by the number identifying the model i...

Страница 10: ...o the bottom 3 slow rinse it is the first step of the rinse during which the ion exchanges between sodium chloride and resins is featured The time of this phase is not adjusted since it starts when the brine tank is completely empty all brine has been drawn a special device built in the brine float valve avoids the air drawing 4 fast rinse it is the phase during which the residual of salt is flush...

Страница 11: ... adjust the gate valve accordingly When the proper flow rate of backwash has been stated adjust the gate valve definitely The backwashing phase must run until the water coming out the drain is perfectly clear Using a pail add water in the brine tank until the water mark is approx 30 cm 12 inches from the bottom this is required for the initial regeneration only and is automatically filled thereaft...

Страница 12: ... the resins or not any regeneration at all in that case the supplied water will not be treated softened It is suggested to use clean salt better in the shape of tablets available almost everywhere in order to avoid residuals of sand or dirties in the tank and along the brine lines Not any further special maintenance operations are required The only consumption material is salt The average life of ...

Страница 13: ...240 6 x B144 9 5 1 NA AM 900 1 S240 6 x B144 9 5 1 NA 1 NC AM 1200 R 1 S240 6 x B175 9 5 1 NA AM 1200 2 S240 6 x B175 9 5 2 NA 2 NC AM 1800 R 1 S240 6 x B175 9 5 1 NA AM 1800 2 S240 6 x B175 9 5 2 NA 2 NC AM 2100 R 1 S240 6 x B175 9 5 1 NA AM 2100 2 S240 6 x B175 9 5 2 NA 2 NC AM 2700 2 S360 30 piastra 2 NA AM 3300 2 S360 30 piastra 2 NA AM 3600 R 2 S360 36 piastra 2 NA AM 3600 DN80 S360 36 piastr...

Страница 14: ...rical power is disconnected the programmer is not correctly adjusted the programmer is defected connect electrical power adjust correctly the programmer replace the programmer Regeneration is electrically started but it does not run hydraulically the geared motor of the programmer is defected replace the geared motor of the programmer Regeneration is on block the geared motor of the programmer is ...

Страница 15: ...vice internal pistons of the control valve blocked O ring of internal pistons spoiled internal pistons spoiled pilot pistons spoiled or broken clean or replace the pistons replace O rings replace pistons replace pilot pistons The unit does not feed treated water regeneration does not run brine is not drawn a water failure occurred during regeneration resins spoiled see above see above run regenera...

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Страница 27: ...Nobel srl dichiara che l apparecchiatura vedi etichetta in prima pagina delle serie Nobel srl hereby declares that the equipment see label on first page of series AM T V METER V DUPLEX AM RT RV R METER RV DUPLEX è conforme alle seguenti Direttive Europee 2006 42 CE 2006 95 CE 2004 108 CE Principali Norme armonizzate osservate durante la progettazione e costruzione UNI EN ISO 12100 2010 UNI EN 6020...

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