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5-2 Pressure and piping 
 

  Composition of hydraulic equipment system 

            WARNING 

 

When  a  pump,  high-pressure  hose(s),  cylinder,  valve,  couplings  are  connected  together, 
always  check  product  limitations  regarding  pressure  ratings  and  load  capacities.  The 
system  operating  pressure  must  not  exceed  the  pressure  rating  of  the  lowest  rated 
component in the system. 

 

 

Pressure gauges 

 

Always  install  or  prepare  a  pressure  gauge  in-line  form  the  pump  in  order  to  check 
pressure developed. 

 

③ 

Piping 

            CAUTION 

 

Use  wrapping  of  Teflon  tape  on  hoses  fittings,  valves  and  couplers.  Make  sure  all  hose 
connections  are  tight-use  proper  tools  to  tighten  connections  with  reference  to  the 
following table. Do not over tighten the connections. 
 

NPT,PT sizes 

Tightening torque N-m(kgf-m) 

1/8” 

13-14 (1.3-1.4) 

1/4” 

30-40 (3.0-4.0) 

3/8” 

60-70 (6.0-7.0) 

1/2” 

100-110 (10.0-11.0) 

 
Make sure that tape not shed into hydraulic system, causing damage. Trim loose ends. 

 
5-3 High pressure hoses 
 

  Hose installation 

 

WARNING 

 

Install  hoses,  leaving  something  in  reserve,  because  high-pressure  hoses  expand  and 
contract more or less when full pressure is applied. Be careful that the hoses do not rub 
against other solid materials. 

 

Never allow the hoses to kink, twist, curl or bend so tightly that oil flow within hoses are 
blocked or restricted. Do not clamp the hoses, causing troubles. 

 

  Hose handling 

 

DANGER 

 

Never drop heavy things against the hoses, causing bursting of hoses or serious accident. 
Do not subject the hoses to any potential hazard (fire, extreme heat or cold, heavy impact 
or sharp surfaces), which might rupture or weeken the hoses. Never pull hoses to move or 
lift equipment connected with hoses. 

 

Should  a  hose  ever  burst  or  ruptured,  immediately  stop  operating  the  pump  before 
attempting  to  remedy  the  situation.  Never  attempt  to  grasp  a  leaking  hose  under 
pressure  with  your  hands.  The  force  of  the  escaping  hydraulic  fluid  could  cause  serious 
and permanent injury. 

Содержание UP-45SV Series

Страница 1: ...ELECTRIC HYDRAULIC PUMPS UP 45SV G 0 1 7 Series Operation and maintenance manual NITTOH ZOHKI CO LTD 102 4 10 2 Chome Kamezawa Sumida ku Tokyo 130 Japan Telephone 03 3625 6551 Facsimile 03 3625 6553...

Страница 2: ...fety information 2 page 2 Description of components 4 3 Instructions before use 5 4 Operation 5 5 Maintenance 6 6 Circuits 10 7 Construction drawings 11 8 Parts lists 13 9 Trouble shooting guide 15 10...

Страница 3: ...al damage only will happen Cautions when installed WARNING Install a pump unit for better balance Since the reservoirs of totally emclosed rubber structure are used in this series pumps the pumps can...

Страница 4: ...ngle phase Make sure your line voltage must be the same as the voltage your pump is wired for Wrong voltage connection or voltage drop of your line shall cause burning or heating Be careful about volt...

Страница 5: ...5m UP 45SVG 1 Erectric motor Metal plug socket Power supply plug HP relief valve Oil feeding plug Reservoir Oil gauge Delivery port block Pressure gauge Pendant switch 2 5m Power cable 2 5m Manual op...

Страница 6: ...ned oil will overflow in the reservoirs causing generation of high pressure in the reservoirs confirm required oil volume in a reservoir as follows Retract the connected cylinder fully Check the oil g...

Страница 7: ...oil temperature or take such a measure as installation of an oil cooler Oil exchange CAUTION The frequency of oil change will depend upon general working conditions severity of use and overall cleanli...

Страница 8: ...d into hydraulic system causing damage Trim loose ends 5 3 High pressure hoses Hose installation WARNING Install hoses leaving something in reserve because high pressure hoses expand and contract more...

Страница 9: ...upward b Remove any load from the cylinder s and cycle the hydraulic system through several cycles fully extend and retract the cylinders or intermittently 2 to 3 minutes 5 6 Carbon brushes Cautions w...

Страница 10: ...ing is needed to adjust and set at lower pressure than the standard Contact NITTOH authorized distributor Loosen lock screw on the relief valve and turn the adjusting screw a few turns counter clockwi...

Страница 11: ...10 6 Circuits UP 45SVG 0 Hydraulic Circuit Electric Circuit UP 45SVG 1 Hydraulic Circuit Electric Circuit UP 45SVG 7 Hydraulic Circuit Electric Circuit...

Страница 12: ...11 7 Construction drawings The pump part is an attached sheet Drawing attachment The valve part mentions it according to a model as follows UP 45SVG 0 UP 45SVG 1...

Страница 13: ...12 UP 45SVG 7...

Страница 14: ...d plug 1 33 P 8 O ring 1 34 4P53053 Return pipe 1 35 UHP 16 Hole plug 1 36 4P53055 Guide plate 1 37 M5 10 Fitting bolt 1 38 M5 Spring washer HL valve portion 2 1 5 Steel ball 2 2 WY5 10 Spring 2 3 4P5...

Страница 15: ...P54057 Push screw 7 11 2 5 13 8 Needle roller 7 12 P 11 O ring 7 13 MS4 10 Positioning pin 7 14 WH5 10 Spring 7 15 5 Steel ball 7 16 4P52065 Handle 7 17 M6 15 Set screw 7 18 PT3 8 Delivery nipple 7 19...

Страница 16: ...dy 6 Damage or out of adjustment of relief valve 1 Repair or replace it 2 Fill reservoir to 1 2 of level gauge with all cylinders retracted 3 Bleed the system 4 Pump filter should be cleaned and if ne...

Страница 17: ...ranty claim will be accepted for damage or breakdown arising for any of the following reasons Abuse or improper use fair wear and tear faulty or negligent operation improper storage chemical electrica...

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