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5-4 Quick couplers 
 

  Connections 

 

Make  sure  that  all  couplers  are  connected  properly.  Incomplete  coupling  connections 
might  cause  partial  or  complete  blockage  of  oil  flow,  resulting  in  trouble  of  hydraulic 
system. 

 

  Handling 

 

WARNING 

 

Stop operating of the pump with a hose and coupler, but without a cylinder. The damaged 
coupler will cause accident. Do not disconnect the coupler sets, which are under pressure. 

 
 
5-5 Bleeding air from the system   

CAUTION 

 
In  case  a  new  cylinder  and/or  a  hose  is  connected  with  the  pump  or  hydraulic  oil  is 
exchanged, air may accumulate in the hydraulic system. This air will cause the pump not 
deliver oil or the cylinder to respond in an unstable or slow manner. To remove this air; 

 
(a)

 

The cylinder(s) must be positioned on their side with the couplers located upward. 

(b)

 

Remove  any  load  from  the  cylinder(s)  and  cycle  the  hydraulic  system  through  several 
cycles (fully extend and retract the cylinders) or intermittently 2 to 3 minutes. 

 
 
 
5-6 Carbon brushes 
 

  Cautions when in use   

WARNING 

 

Always check the wearing condition of the carbon brushes. When the carbon brushes have 
been  worn  down  and  exchanging  time  has  come,  the  motor  will  stop  automatically. 
Replace when a carbon brush has been worn down to 6mm in length as shown below or 
working time of the motor is 150 hours or more subject to the conditions of their uses. Use 
only  NITTOH  carbon  brushes  with  these  pumps  to  promote  long  pump  life.  When  they 
have  been  worn  down,  the  spring  exerts  insufficient  pressure  to  hold  brush  against  the 
commutator. 

 
 
 
 
 
 

  How to change 

 

Firstly  disconnect  the  power  supply.  Remove  rubber  caps  on  two  places  and  loosen  and 
remove fitting screws inside with a screw driver, so the carbon brushes can be taken out. 
Replace with new ones and fix the screws and rubber caps. 

 
 

Содержание UP-45SV Series

Страница 1: ...ELECTRIC HYDRAULIC PUMPS UP 45SV G 0 1 7 Series Operation and maintenance manual NITTOH ZOHKI CO LTD 102 4 10 2 Chome Kamezawa Sumida ku Tokyo 130 Japan Telephone 03 3625 6551 Facsimile 03 3625 6553...

Страница 2: ...fety information 2 page 2 Description of components 4 3 Instructions before use 5 4 Operation 5 5 Maintenance 6 6 Circuits 10 7 Construction drawings 11 8 Parts lists 13 9 Trouble shooting guide 15 10...

Страница 3: ...al damage only will happen Cautions when installed WARNING Install a pump unit for better balance Since the reservoirs of totally emclosed rubber structure are used in this series pumps the pumps can...

Страница 4: ...ngle phase Make sure your line voltage must be the same as the voltage your pump is wired for Wrong voltage connection or voltage drop of your line shall cause burning or heating Be careful about volt...

Страница 5: ...5m UP 45SVG 1 Erectric motor Metal plug socket Power supply plug HP relief valve Oil feeding plug Reservoir Oil gauge Delivery port block Pressure gauge Pendant switch 2 5m Power cable 2 5m Manual op...

Страница 6: ...ned oil will overflow in the reservoirs causing generation of high pressure in the reservoirs confirm required oil volume in a reservoir as follows Retract the connected cylinder fully Check the oil g...

Страница 7: ...oil temperature or take such a measure as installation of an oil cooler Oil exchange CAUTION The frequency of oil change will depend upon general working conditions severity of use and overall cleanli...

Страница 8: ...d into hydraulic system causing damage Trim loose ends 5 3 High pressure hoses Hose installation WARNING Install hoses leaving something in reserve because high pressure hoses expand and contract more...

Страница 9: ...upward b Remove any load from the cylinder s and cycle the hydraulic system through several cycles fully extend and retract the cylinders or intermittently 2 to 3 minutes 5 6 Carbon brushes Cautions w...

Страница 10: ...ing is needed to adjust and set at lower pressure than the standard Contact NITTOH authorized distributor Loosen lock screw on the relief valve and turn the adjusting screw a few turns counter clockwi...

Страница 11: ...10 6 Circuits UP 45SVG 0 Hydraulic Circuit Electric Circuit UP 45SVG 1 Hydraulic Circuit Electric Circuit UP 45SVG 7 Hydraulic Circuit Electric Circuit...

Страница 12: ...11 7 Construction drawings The pump part is an attached sheet Drawing attachment The valve part mentions it according to a model as follows UP 45SVG 0 UP 45SVG 1...

Страница 13: ...12 UP 45SVG 7...

Страница 14: ...d plug 1 33 P 8 O ring 1 34 4P53053 Return pipe 1 35 UHP 16 Hole plug 1 36 4P53055 Guide plate 1 37 M5 10 Fitting bolt 1 38 M5 Spring washer HL valve portion 2 1 5 Steel ball 2 2 WY5 10 Spring 2 3 4P5...

Страница 15: ...P54057 Push screw 7 11 2 5 13 8 Needle roller 7 12 P 11 O ring 7 13 MS4 10 Positioning pin 7 14 WH5 10 Spring 7 15 5 Steel ball 7 16 4P52065 Handle 7 17 M6 15 Set screw 7 18 PT3 8 Delivery nipple 7 19...

Страница 16: ...dy 6 Damage or out of adjustment of relief valve 1 Repair or replace it 2 Fill reservoir to 1 2 of level gauge with all cylinders retracted 3 Bleed the system 4 Pump filter should be cleaned and if ne...

Страница 17: ...ranty claim will be accepted for damage or breakdown arising for any of the following reasons Abuse or improper use fair wear and tear faulty or negligent operation improper storage chemical electrica...

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