background image

 

 

 

Document

 

ID:

 

73

H006.

 

Copyright

 

©

 

Nilar

 

AB.

 

All

 

rights

 

reserved.

 

 

 

Figures

 

Figure

 

1:

 

Indication

 

of

 

Serial

 

number

 

sticker

 

on

 

the

 

Nilar

 

Home

 

Box

 

........................................................................................

 

2

 

Figure

 

2:

 

Nilar

 

Hydride®

 

battery

 

pack

 

144VDC

 

(12

 

modules)

 

....................................................................................................

 

4

 

Figure

 

3:

 

Nilar

 

EC

 

Home

 

Box

 

6kWh

 

 

Ferroamp

 

.........................................................................................................................

 

4

 

Figure

 

4:

 

General

 

schematic

 

overview

 

.......................................................................................................................................

 

5

 

Figure

 

5:

 

Home

 

Box

 

unit

 

measurements

 

(excl.

 

mounting

 

brackets)

 

..........................................................................................

 

6

 

Figure

 

6:

 

Measurement

 

illustration

 

of

 

144V

 

battery

 

pack

 

with

 

length

 

incl.

 

IMU

 

(excl.

 

insulation

 

tray)

 

...................................

 

6

 

Figure

 

7:

 

144VDC

 

battery

 

pack

 

with

 

IMU

 

on

 

front

 

.....................................................................................................................

 

7

 

Figure

 

8:

 

Disconnection

 

of

 

cable

 

connectors

 

.............................................................................................................................

 

7

 

Figure

 

9:

 

Overview

 

of

 

IMU

 

with

 

cover

 

lid

 

removed

 

...................................................................................................................

 

8

 

Figure

 

10:

 

Indicated

 

connection

 

points

 

of

 

IMU

 

‘1’

 

indicates

 

pin

 

1

 

of

 

connection

 

.....................................................................

 

9

 

Figure

 

11:

 

Orientation

 

of

 

battery

 

pack

 

.....................................................................................................................................

 

10

 

Figure

 

12:

 

Battery

 

pack

 

incl.

 

lifting

 

straps

 

................................................................................................................................

 

12

 

Figure

 

13:

 

Cabinet

 

with

 

indicated

 

lifting

 

points

 

.......................................................................................................................

 

12

 

Figure

 

14:

 

Scope

 

of

 

supply

 

........................................................................................................................................................

 

15

 

Figure

 

15:

 

Nilar

 

Home

 

Box

 

with

 

indicated

 

minimum

 

distances

 

to

 

neighboring

 

objects

 

.........................................................

 

16

 

Figure

 

16:

 

Indication

 

of

 

support

 

legs

 

........................................................................................................................................

 

16

 

Figure

 

17:

 

Mounting

 

brackets

 

for

 

wall

 

attachment..................................................................................................................

 

17

 

Figure

 

18:

 

Removal

 

of

 

cover

 

lid

 

................................................................................................................................................

 

17

 

Figure

 

19:

 

Dismantling

 

of

 

corner

 

tops

 

......................................................................................................................................

 

18

 

Figure

 

20:

 

Before

 

and

 

after

 

removal

 

of

 

side

 

plate

 

with

 

indicated

 

suspension

 

........................................................................

 

18

 

Figure

 

21:

 

Before

 

and

 

after

 

removal

 

of

 

front

 

plate

 

with

 

indicated

 

suspension

 

.......................................................................

 

18

 

Figure

 

22:

 

Before

 

and

 

after

 

removal

 

of

 

top

 

plate

 

....................................................................................................................

 

19

 

Figure

 

23:

 

Before

 

and

 

after

 

removal

 

of

 

BMS

 

cover

 

..................................................................................................................

 

19

 

Figure

 

24:

 

Location

 

of

 

cable

 

entry

 

for

 

Ferroamp

 

EnergyHub

 

system

 

power

 

cable

 

on

 

the

 

backside

 

of

 

the

 

cabinet

 

...............

 

19

 

Figure

 

25:

 

Location

 

of

 

the

 

connection

 

terminals

 

for

 

Ferroamp

 

EnergyHub

 

power

 

cable

 

.......................................................

 

20

 

Figure

 

26:

 

Dedicated

 

terminal

 

for

 

positive

 

(+)

 

wire

 

.................................................................................................................

 

20

 

Figure

 

27:

 

Dedicated

 

terminal

 

for

 

negative

 

(

)

 

wire

 

.................................................................................................................

 

20

 

Figure

 

28:

 

Dedicated

 

terminal

 

for

 

PE

 

wire

 

...............................................................................................................................

 

20

 

Figure

 

29:

 

General

 

overview

 

of

 

the

 

communication

 

loop

 

.......................................................................................................

 

21

 

Figure

 

30:

 

Location

 

of

 

RJ45

 

port

 

for

 

internet

 

connection

 

........................................................................................................

 

21

 

Figure

 

31:

 

Installed

 

battery

 

string

 

sorted

 

according

 

to

 

labeling

 

..............................................................................................

 

23

 

Figure

 

32:

 

Placement

 

of

 

insulation

 

tray

 

in

 

Home

 

Box

 

..............................................................................................................

 

23

 

Figure

 

33:

 

Before

 

and

 

after

 

placement

 

of

 

battery

 

pack

 

inside

 

insulation

 

tray

 

........................................................................

 

23

 

Figure

 

34:

 

Attached

 

and

 

installed

 

battery

 

packs

 

with

 

insulation

 

trays

 

....................................................................................

 

23

 

Содержание Ferroamp Home Box

Страница 1: ...21 0001 21 0002...

Страница 2: ...14 30 EU and the restrictions of certain hazardous substances according to RoHS Directive 2011 65 EU The product contains nickel metal hydride battery packs that follow the EU directive 2006 66 EG Bat...

Страница 3: ...ng chapters Chapter Content Starting page 1 Safety Information General safety information 1 2 Technical support and warranty References 2 3 Environment Content recycling 3 4 Function description Gener...

Страница 4: ...Energy Management System ESO Energy Storage Optimizer IMU Integrated Monitoring Unit LED Light Emitting Diode LVD Low Voltage Directive MCB Miniature Circuit Breaker MSDS Material Safety Data Sheet Ni...

Страница 5: ...nitoring Unit IMU 3 4 Function description 4 4 1 General schematic overview 5 4 2 System specification 5 4 3 Measurements 6 4 4 Battery string 6 4 5 Battery pack specification and build up 6 4 6 Integ...

Страница 6: ...o installation 22 6 10 Placement of battery packs 22 6 11 Connection of battery packs 24 6 12 Assembly of cabinet 30 7 Operation 31 7 1 Checklist for operation 31 8 Maintenance 32 8 1 Protective measu...

Страница 7: ...of support legs 16 Figure 17 Mounting brackets for wall attachment 17 Figure 18 Removal of cover lid 17 Figure 19 Dismantling of corner tops 18 Figure 20 Before and after removal of side plate with in...

Страница 8: ...led negative cable IMU connections are not displayed 26 Figure 43 Installed interpack cable between battery pack A and B IMU connections are not displayed 27 Figure 44 Installed interpack cable on pos...

Страница 9: ...rights reserved Tables Table 1 Specification for Nilar Home Box 5 Table 2 Description of visual signals 8 Table 3 Relation between temperature and the recommended maximum storage time at 75 SoC initia...

Страница 10: ...product is damaged have it inspected by qualified service personnel WARNING Do not block or cover the rupture disc outlet on the battery pack WARNING If a fire occurs it can be extinguished by using...

Страница 11: ...in four 4 different locations of the Nilar Home Box on one of the side plates as a lose sticker in the plastic pocket for the quick guide on the top plate below the cover lid and on the backplate Figu...

Страница 12: ...can be recycled completely apart from the paint 3 3 Battery Management System BMS The BMS consists of three 3 various material types The main part is its shell platform which just like the cabinet is...

Страница 13: ...olar modular battery solution The modules in turn can be assembled into battery packs of different voltages VDC in a simple stacking operation These battery packs are arranged in a battery string cons...

Страница 14: ...ilar Home Box Data Unit Rated energy 6 kWh Nominal voltage battery string 576 VDC Battery string voltage range 480 768 VDC Nominal voltage ESO 760 VDC Max continuous charging power 6 kW Max continuous...

Страница 15: ...Battery packs with IMU s 4 pcs Current sensor 1 pcs Fan units 4 pcs CANopen cables 5 pcs 24VDC power cable 4 pcs String power cables 5 pcs Ambient temperature sensor 1 pcs 4 5 Battery pack specificat...

Страница 16: ...the IMU Module voltages up to 12 modules per battery pack Battery pack voltage Battery pack temperature 1 sensor per battery pack Battery pack pressure 1 sensor per battery pack Ambient temperature s...

Страница 17: ...abled Yellow Start up sequence IMU requests settings input from superior control system An IMU that is running in normal mode will flash Green off Green off etc An IMU that is running in normal mode d...

Страница 18: ...nal ambient temperature sensor that provides the BMS with necessary temperature data One sensor is used per cabinet 2 The two 2 CAN ports are interchangeable 4 7 6 Address setting brown When connectin...

Страница 19: ...sition with the terminals in upper position during transportation and storage Figure 11 Orientation of battery pack Always transport and or store the battery packs on insulating non conductive surface...

Страница 20: ...are transported by sea in quantities of over 100 kg in one transport unit Nilar battery packs are then defined as dangerous goods class 9 UN number and Proper Shipping Name PSN are UN 3496 and Batteri...

Страница 21: ...ller adjustment movements in connection with e g installation the cabinet can be lifted manually if lifted by its two battery shelfs as indicated in the following illustration Figure 13 Cabinet with i...

Страница 22: ...without intervention Table 3 Relation between temperature and the recommended maximum storage time at 75 SoC initial capacity Temperature oC Time years 30 to 10 7 11 to 30 5 31 to 40 1 5 41 to 60 28 d...

Страница 23: ...organizations etc WARNING The complete Nilar Home Box incl peripheral equipment such as the Ferroamp EnergyHub may still provide hazardous voltage and energy including residual or stored energy althou...

Страница 24: ...idual Current Device RCD If an RCD of another classification type AC A or F is already installed it needs to be replaced with a type B or B RCD For more information regarding the RCD installation and...

Страница 25: ...s 6 4 Adjustment In order to balance the Nilar Home Box and compensate for an uneven foundation it is necessary to adjust the four 4 support legs located in the bottom of the cabinet By screwing them...

Страница 26: ...and length of screw depends on material in wall and the screws are not supplied with Nilar Home Box 6 6 Dismantling of cabinet prior to installation In order to be able to attach the cabinet to a wall...

Страница 27: ...Removal of side plates The two 2 side plates are hinged on six 6 M6 screws Remove the side plates by first sliding them gently upwards to unhook them from their suspensions and thereafter lift them ou...

Страница 28: ...it counterclockwise in order to loosen the screws Remove the BMS cover Note Do not remove the screw located in the lower middle part of the cover that screw is holding the BMS mounting plate situated...

Страница 29: ...ted to the positive terminal marked on the Nilar BMS The maximum conductor cross section is 6mm2 Figure 26 Dedicated terminal for positive wire The negative wire of the power cable must be connected t...

Страница 30: ...n the following illustration Figure 29 General overview of the communication loop The communication within the Nilar Home Box cabinet is explained in section 6 11 3 On the backside of the cabinet ther...

Страница 31: ...is designated as B etc Note The denomination labels in the following illustration are only for illustration purposes The actual labels on the battery packs might deviate in both appearance and placem...

Страница 32: ...tion tray in Home Box Slide lift the battery packs into the insulation trays of their designated shelf slots within the cabinet Attach the battery front holder to the battery pack Figure 33 Before and...

Страница 33: ...ry packs see section 4 7 7 This is indicated in green in the following figures Figure 37 Installation of ingoing CANopen communication cable into CAN2 socket on IMU Connect the pre routed communicatio...

Страница 34: ...pack A see section 4 7 5 This is indicated in purple in the following figure Figure 40 Installation of ambient temperature sensor connection on IMU of battery pack A Place the cable in the cable duct...

Страница 35: ...stallation of negative power cable Plug in the pre routed negative cable connector from the BMS into the negative chassis connector of battery pack A The cable is marked 1 A This is indicated in blue...

Страница 36: ...Figure 43 Installed interpack cable between battery pack A and B IMU connections are not displayed Plug in the pre routed interpack cable between the positive chassis connector of battery pack B and...

Страница 37: ...U connections are not displayed Plug in the positive cable connector of the interpack cable into the positive chassis connector of battery pack C Connect the negative cable connector of the interpack...

Страница 38: ...n The text marking LEM of the current sensor must point towards the positive chassis connector of battery pack D Figure 47 Current sensor displayed with correct installation direction Lace the pre rou...

Страница 39: ...side F4 Operating power positive side FA1 Operating power negative side FA2 The fuses are activated by first removing the adhesive safety tape from the fuse opening and thereafter closing the hatches...

Страница 40: ...ions have been followed The power connection to the Ferroamp EnergyHub is made correctly o Section 6 7 The battery packs are installed correctly o Section 6 11 The fuses are inserted and activated o S...

Страница 41: ...an annual basis Visually check for external signs of damage Consult your authorized local Nilar representative if any damage is detected Visually check for signs of electrolyte leakage Consult your au...

Страница 42: ...arately Electrical and Electronic Equipment are labelled with the following crossed out wheeled bin symbol Figure 50 WEEE symbol for separate disposal Always return any obsolete battery packs to Nilar...

Страница 43: ...e fan cable is properly connected to the designated port on the IMU see section 6 11 4 A 2 Contact your authorized local Nilar representative Current measuring Q 4 Does the current measurement not wor...

Страница 44: ...duction R D and Sales Stockholmsv gen 116 B B nav gen 55 10800 E Bethany Drive Suite 525 SE 187 30 T by SE 806 47 G vle Aurora CO 80014 Sweden Sweden USA Phone 46 0 8 768 00 00 Phone 46 0 26 960 90 Ph...

Отзывы: