background image

 

6.

 

INSTALLATION

 

 

Document

 

ID:

 

73

H006.

 

Copyright

 

©

 

Nilar

 

AB.

 

All

 

rights

 

reserved.

 

 

 

 

 

 

 

 

 

 

22

 

(34)

 

6.9

 

Preparation

 

of

 

connections

 

prior

 

to

 

installation

 

 

6.10

 

Placement

 

of

 

battery

 

packs

 

The

 

following

 

section

 

describes

 

how

 

to

 

place

 

and

 

attach

 

a

 

battery

 

pack

 

in

 

its

 

cabinet.

 

 

 

  

During

 

manufacturing,

 

the

 

battery

 

packs

 

are

 

sorted,

 

matched

 

and

 

labelled

 

in

 

order

 

to

 

achieve

 

the

 

best

 

performance

 

of

 

the

 

battery

 

string.

  

Sort

 

the

 

battery

 

packs

 

according

 

to

 

their

 

labels,

 

where

 

the

 

first

 

battery

 

pack

 

in

 

a

 

battery

 

string

 

is

 

designated

 

as

 

‘A’,

 

the

 

second

 

battery

 

pack

 

is

 

designated

 

as

 

‘B’

 

etc.

 

 

Note!

 

The

 

denomination

 

labels

 

in

 

the

 

following

 

illustration

 

are

 

only

 

for

 

illustration

 

purposes.

 

The

 

actual

 

labels

 

on

 

the

 

battery

 

packs

 

might

 

deviate

 

in

 

both

 

appearance

 

and

 

placement

 

.

 

The

 

positive

 

(+)

 

and

 

negative

 

(

)

 

terminal

 

of

 

the

 

battery

 

pack

 

shall

 

NOT

 

be

 

connected

 

to

 

each

 

other.

 

This

 

would

 

result

 

in

 

a

 

short

circuit.

 

Inspect

 

each

 

terminal

 

post.

 

If

 

the

 

terminal

 

posts

 

show

 

any

 

signs

 

of

 

damage,

 

do

 

not

 

use

 

the

 

product.

 

WARNING!

 

Never

 

install

 

battery

 

packs

 

without

 

insulation

 

trays.

 

WARNING!

 

Always

 

remove

 

both

 

lifting

 

straps

 

in

 

connection

 

with

 

the

 

installation

 

of

 

the

 

battery

 

packs.

 

CAUTION!

 

The

 

ID

marking

 

on

 

the

 

battery

 

packs

 

and

 

the

 

ID

marking

 

on

 

the

 

shelf

 

slots

 

of

 

the

 

Home

 

Box

 

must

 

always

 

match

 

each

 

other.

 

CAUTION!

 

Содержание Ferroamp Home Box

Страница 1: ...21 0001 21 0002...

Страница 2: ...14 30 EU and the restrictions of certain hazardous substances according to RoHS Directive 2011 65 EU The product contains nickel metal hydride battery packs that follow the EU directive 2006 66 EG Bat...

Страница 3: ...ng chapters Chapter Content Starting page 1 Safety Information General safety information 1 2 Technical support and warranty References 2 3 Environment Content recycling 3 4 Function description Gener...

Страница 4: ...Energy Management System ESO Energy Storage Optimizer IMU Integrated Monitoring Unit LED Light Emitting Diode LVD Low Voltage Directive MCB Miniature Circuit Breaker MSDS Material Safety Data Sheet Ni...

Страница 5: ...nitoring Unit IMU 3 4 Function description 4 4 1 General schematic overview 5 4 2 System specification 5 4 3 Measurements 6 4 4 Battery string 6 4 5 Battery pack specification and build up 6 4 6 Integ...

Страница 6: ...o installation 22 6 10 Placement of battery packs 22 6 11 Connection of battery packs 24 6 12 Assembly of cabinet 30 7 Operation 31 7 1 Checklist for operation 31 8 Maintenance 32 8 1 Protective measu...

Страница 7: ...of support legs 16 Figure 17 Mounting brackets for wall attachment 17 Figure 18 Removal of cover lid 17 Figure 19 Dismantling of corner tops 18 Figure 20 Before and after removal of side plate with in...

Страница 8: ...led negative cable IMU connections are not displayed 26 Figure 43 Installed interpack cable between battery pack A and B IMU connections are not displayed 27 Figure 44 Installed interpack cable on pos...

Страница 9: ...rights reserved Tables Table 1 Specification for Nilar Home Box 5 Table 2 Description of visual signals 8 Table 3 Relation between temperature and the recommended maximum storage time at 75 SoC initia...

Страница 10: ...product is damaged have it inspected by qualified service personnel WARNING Do not block or cover the rupture disc outlet on the battery pack WARNING If a fire occurs it can be extinguished by using...

Страница 11: ...in four 4 different locations of the Nilar Home Box on one of the side plates as a lose sticker in the plastic pocket for the quick guide on the top plate below the cover lid and on the backplate Figu...

Страница 12: ...can be recycled completely apart from the paint 3 3 Battery Management System BMS The BMS consists of three 3 various material types The main part is its shell platform which just like the cabinet is...

Страница 13: ...olar modular battery solution The modules in turn can be assembled into battery packs of different voltages VDC in a simple stacking operation These battery packs are arranged in a battery string cons...

Страница 14: ...ilar Home Box Data Unit Rated energy 6 kWh Nominal voltage battery string 576 VDC Battery string voltage range 480 768 VDC Nominal voltage ESO 760 VDC Max continuous charging power 6 kW Max continuous...

Страница 15: ...Battery packs with IMU s 4 pcs Current sensor 1 pcs Fan units 4 pcs CANopen cables 5 pcs 24VDC power cable 4 pcs String power cables 5 pcs Ambient temperature sensor 1 pcs 4 5 Battery pack specificat...

Страница 16: ...the IMU Module voltages up to 12 modules per battery pack Battery pack voltage Battery pack temperature 1 sensor per battery pack Battery pack pressure 1 sensor per battery pack Ambient temperature s...

Страница 17: ...abled Yellow Start up sequence IMU requests settings input from superior control system An IMU that is running in normal mode will flash Green off Green off etc An IMU that is running in normal mode d...

Страница 18: ...nal ambient temperature sensor that provides the BMS with necessary temperature data One sensor is used per cabinet 2 The two 2 CAN ports are interchangeable 4 7 6 Address setting brown When connectin...

Страница 19: ...sition with the terminals in upper position during transportation and storage Figure 11 Orientation of battery pack Always transport and or store the battery packs on insulating non conductive surface...

Страница 20: ...are transported by sea in quantities of over 100 kg in one transport unit Nilar battery packs are then defined as dangerous goods class 9 UN number and Proper Shipping Name PSN are UN 3496 and Batteri...

Страница 21: ...ller adjustment movements in connection with e g installation the cabinet can be lifted manually if lifted by its two battery shelfs as indicated in the following illustration Figure 13 Cabinet with i...

Страница 22: ...without intervention Table 3 Relation between temperature and the recommended maximum storage time at 75 SoC initial capacity Temperature oC Time years 30 to 10 7 11 to 30 5 31 to 40 1 5 41 to 60 28 d...

Страница 23: ...organizations etc WARNING The complete Nilar Home Box incl peripheral equipment such as the Ferroamp EnergyHub may still provide hazardous voltage and energy including residual or stored energy althou...

Страница 24: ...idual Current Device RCD If an RCD of another classification type AC A or F is already installed it needs to be replaced with a type B or B RCD For more information regarding the RCD installation and...

Страница 25: ...s 6 4 Adjustment In order to balance the Nilar Home Box and compensate for an uneven foundation it is necessary to adjust the four 4 support legs located in the bottom of the cabinet By screwing them...

Страница 26: ...and length of screw depends on material in wall and the screws are not supplied with Nilar Home Box 6 6 Dismantling of cabinet prior to installation In order to be able to attach the cabinet to a wall...

Страница 27: ...Removal of side plates The two 2 side plates are hinged on six 6 M6 screws Remove the side plates by first sliding them gently upwards to unhook them from their suspensions and thereafter lift them ou...

Страница 28: ...it counterclockwise in order to loosen the screws Remove the BMS cover Note Do not remove the screw located in the lower middle part of the cover that screw is holding the BMS mounting plate situated...

Страница 29: ...ted to the positive terminal marked on the Nilar BMS The maximum conductor cross section is 6mm2 Figure 26 Dedicated terminal for positive wire The negative wire of the power cable must be connected t...

Страница 30: ...n the following illustration Figure 29 General overview of the communication loop The communication within the Nilar Home Box cabinet is explained in section 6 11 3 On the backside of the cabinet ther...

Страница 31: ...is designated as B etc Note The denomination labels in the following illustration are only for illustration purposes The actual labels on the battery packs might deviate in both appearance and placem...

Страница 32: ...tion tray in Home Box Slide lift the battery packs into the insulation trays of their designated shelf slots within the cabinet Attach the battery front holder to the battery pack Figure 33 Before and...

Страница 33: ...ry packs see section 4 7 7 This is indicated in green in the following figures Figure 37 Installation of ingoing CANopen communication cable into CAN2 socket on IMU Connect the pre routed communicatio...

Страница 34: ...pack A see section 4 7 5 This is indicated in purple in the following figure Figure 40 Installation of ambient temperature sensor connection on IMU of battery pack A Place the cable in the cable duct...

Страница 35: ...stallation of negative power cable Plug in the pre routed negative cable connector from the BMS into the negative chassis connector of battery pack A The cable is marked 1 A This is indicated in blue...

Страница 36: ...Figure 43 Installed interpack cable between battery pack A and B IMU connections are not displayed Plug in the pre routed interpack cable between the positive chassis connector of battery pack B and...

Страница 37: ...U connections are not displayed Plug in the positive cable connector of the interpack cable into the positive chassis connector of battery pack C Connect the negative cable connector of the interpack...

Страница 38: ...n The text marking LEM of the current sensor must point towards the positive chassis connector of battery pack D Figure 47 Current sensor displayed with correct installation direction Lace the pre rou...

Страница 39: ...side F4 Operating power positive side FA1 Operating power negative side FA2 The fuses are activated by first removing the adhesive safety tape from the fuse opening and thereafter closing the hatches...

Страница 40: ...ions have been followed The power connection to the Ferroamp EnergyHub is made correctly o Section 6 7 The battery packs are installed correctly o Section 6 11 The fuses are inserted and activated o S...

Страница 41: ...an annual basis Visually check for external signs of damage Consult your authorized local Nilar representative if any damage is detected Visually check for signs of electrolyte leakage Consult your au...

Страница 42: ...arately Electrical and Electronic Equipment are labelled with the following crossed out wheeled bin symbol Figure 50 WEEE symbol for separate disposal Always return any obsolete battery packs to Nilar...

Страница 43: ...e fan cable is properly connected to the designated port on the IMU see section 6 11 4 A 2 Contact your authorized local Nilar representative Current measuring Q 4 Does the current measurement not wor...

Страница 44: ...duction R D and Sales Stockholmsv gen 116 B B nav gen 55 10800 E Bethany Drive Suite 525 SE 187 30 T by SE 806 47 G vle Aurora CO 80014 Sweden Sweden USA Phone 46 0 8 768 00 00 Phone 46 0 26 960 90 Ph...

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