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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP5412G-15

09-15-2017

Instruction Manual

XPP-5412G

Please read these instructions before using your Nightstick XPP-5412G 

Intrinsically Safe Penlight. They include important safety information and 

operating instructions.

THE XPP-5410G IS APPROVED FOR USE 

Nightstick 5412 Penlight

CLASS I DIV 1 GRPS A-D T3

CLASS II & III DIV1 GRPS E-G T135C

CLASS I ZONE 0 AEx ia IIC T3 Ga

CLASS I ZONE 0 Ex ia IIC T3 Ga

Ex ia op is I Ma

Ex ia op is IIC T3 Ga

Intertek ITS 13 ATEX27839X

IECEx ITS 14.0036X

-20ºC ≤ Tamb ≤ +40ºC

1.5V/Cell AAAA Alkaline

0359

ID 4001184

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

I M 1 Ex ia op is I Ma

II 1 G Ex ia op is IIC T3 Ga

Conforms to:

ANSI/UL STD 913, ANSI/UL 

60079-0, ANSI/UL 60079-11 

ANSI/ISA 60079-26

Certified to:

CAN/CSA STD C22.2 No 157

CAN/CSA STD C22.2 No 60079-0

CAN/CSA STD C22.2 No 60079-11

CSA STD C22.2 No 25

WARNINGS - INTRINSICALLY SAFE

 

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Warning: Use only the approved non-rechargeable batteries listed below.

 

y

Warning: Do NOT attempt to use rechargeable AAAA batteries with this 

light.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open 

the lens bezel in the hazardous environment.  This task must ONLY be 

performed in an area known to be non-hazardous.

 

y

Warning: When exchanging batteries, use only DURACELL MX2500 OR 

ENERGIZER E96 BATTERIES.

 

y

Warning: To prevent ignition of a hazardous atmosphere, the AAAA 

batteries must only be exchanged in an area known to be non-hazardous.

 

y

Warning: To reduce the risk of explosion, do not mix new non-rechargeable 

batteries with used non-rechargeable batteries, or mix non-rechargeable 

batteries from different manufacturers.

 

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Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

 

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For personal safety, always confirm the rating of any known hazardous or 

potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5412G’s Intrinsically Safe 

rating, the only AAAA batteries certified for use with this light are the 

DURACELL MX2500 OR ENERGIZER E96 BATTERIES.

 

y

Do not attempt to use any other brand or model of AAAA batteries with 

this light.

 

y

Do not attempt to use any type of rechargeable AAAA batteries with this 

light.

Warning: To prevent ignition of a hazardous atmosphere, do not remove 

the lens bezel in the hazardous environment.  This task must ONLY be 

done in an area known to be non-hazardous.

 

y

Loosen the locking screw located on the side of the lens bezel.  NOTE:  

Do NOT attempt to completely remove the locking screw.  Doing so is not 

necessary and may damage the threads.  The screw simply needs to be 

loosened enough to allow the lens bezel to unscrew.

 

y

Unscrew the lens bezel from the housing in a counter-clockwise direction.

 

y

Using 3 – AAAA DURACELL MX2500 OR ENERGIZER E96 BATTERIES 

(make sure all three batteries are of the same type), install the batteries in 

the light paying close attention to make sure that the positive end of the 

batteries point toward the bezel end of the light.

 

y

Replace the lens bezel by screwing it onto the housing in a clockwise 

direction.

 

y

Tighten locking screw.  CAUTION:  Do NOT over-tighten.  Doing so may 

damage the threads and impact the light’s Intrinsic Safety. 

OPERATION 

THE XPP-5412G HAS TWO SEPARATE LIGHTING MODES:

MOMENTARY FLASHLIGHT MODE

Lightly press the tail switch for momentary operation. Release the switch 

to turn the light off.
CONSTANT-ON FLASHLIGHT MODE

Press the tail switch until it clicks and then release for constant-on mode. 

Press and release the tail switch again to turn the light off.

WARRANTY

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in 

workmanship and materials for the original purchaser’s lifetime. The Limited 

Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable 

batteries, chargers, switches, electronics and included accessories are 

warranted for a period of two years with proof of purchase. Normal wear and 

failures which are caused by accidents, misuse, abuse, faulty installation and 

lightning damage are excluded.

We will repair or replace this product should we determine it to be 

defective. This is the only warranty, expressed or implied, including any 

warranty of merchantability or fitness for a particular purpose.

For a complete copy of the warranty, go to www.nightstick.com/nightstick-

product-support/warranties. Retain your receipt for proof of purchase.

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