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SD64 Series

Operating & Safety Instructions

USA – 04/16

Issue 04

20

3.5

TORQUE REQUIREMENTS

BOLT QUALITY/SIZE

Tightening torque in lbs ft (Nm)

Plated

Unplated

Grade

8.8

10.9

12.9

8.8

10.9

12.9

M 6

5 (7)

8 (10)

9 (12)

6 (8)

8 (11)

10 (13)

M 8

13 (17)

18 (25)

22 (29)

14 (19)

20 (27)

23 (32)

M 10

25 (34)

36 (49)

43 (58)

27 (37)

40 (54)

46 (63)

M 12

43 (58)

63 (85)

73 (99)

47 (63)

69 (93)

80 (108)

M 14

68 (93)

100 (135) 117 (158) 74 (101) 109 (148) 127 (172)

M 16

106 (143) 154 (209) 180 (245) 115 (156) 168 (228) 197 (267)

M 20

212 (288) 301 (408) 352 (477) 224 (304) 328 (445) 384 (521)

M24

362 (491) 515 (698) 602 (806) 383 (519) 561 (760) 656 (889)

WHEEL NUTS

110 ft lbs (150 Nm)

WHEEL MOTOR NUTS

99 ft lbs (135 Nm)

SLEW RING BOLTS

220 ft lbs (300 Nm)

This torque chart is based on the following assumptions:

1) Bolts to ISO 898-1 "Mechanical properties of fasteners made of carbon steel and alloy steel"
2) For "unplated" bolts, all grades:

Hex head bolts
Black oxide steel bolt with a rolled & oiled thread, no finish on steel nut
Prevailing torque includes Nylock (minimum prevailing torque figure assumed)
Medium Clearance holes to ISO 273
Bolt tightening condition = Yield factor of 75%

3) For "plated" bolts, all grades:

   Hex head bolts
  Zinc plated oiled (rolled or cut) steel external thread with no finish on steel internal thread
  Prevailing torque includes Nylock (minimum prevailing torque figure assumed)
  Medium Clearance holes to ISO 273
  Bolt tightening condition = Yield factor of 75%

Figures quoted in

Nm

have been calculated in Nm and then rounded to the nearest whole number.

Figures quoted in

lb-ft

have been calculated in Nm, converted using a factor of 0.737561 and then

rounded.

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Содержание SD64 4x4x4

Страница 1: ...c o m com SD64 Operating Safety Instructions MODEL SD64 SERIES SCALE 1 000 M50407 04 Niftylift Limited www niftylift com e mail niftyusa niftylift com Tel 864 968 8881 Fax 864 968 8836 1525 S Buncomb...

Страница 2: ......

Страница 3: ...13 3 3 PRE OPERATIONAL SAFETY CHECK SCHEDULES 14 3 4 PLACARD DECALS INSTALLATION 17 3 5 TORQUE REQUIREMENTS 20 4 Operation 21 4 1 CONTROL CIRCUIT COMPONENTS 21 4 2 SETTING UP PROCEDURES 23 4 3 GROUND...

Страница 4: ...strictly forbidden One of the most important facts to remember is that any equipment is only as safe as those who operate it DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS AND NOTICE Any place these to...

Страница 5: ...ou require further information please do not hesitate to contact us at your nearest office Niftylift Inc 1525 S Buncombe Road Greer SC 29651 USA Tel 864 968 8881 Fax 864 968 8836 Email niftyusa niftyl...

Страница 6: ...PAST OUTRIGGERS 35ft MAXIMUM WIDTH STOWED Galaxy 33 1550 16 5 Tires 6ft 7in MAXIMUM CAPACITY 500lbs TURRET TAIL SWING 0ft 0in TRAVEL SPEED LOW REVS 2 2mph TRAVEL SPEED HIGH REVS 4 7mph BASKET SIZE LEN...

Страница 7: ...ING SLOPE 17 10 FUEL TANK CAPACITY 21 US gallons TURNING RADIUS INSIDE 2 WHEEL STEER 11ft 10ins TURNING RADIUS INSIDE 4 WHEEL STEER 5ft 3ins CONTROL SYSTEM VOLTAGE MAXIMUM 12V CURRENT MAXIMUM 125A PUL...

Страница 8: ...tructions USA 04 16 Issue 04 6 1 5 IDENTIFICATION USA PLATE This manufacturer s plate is attached to the Base on each machine at the time of manufacture on every Niftylift Please ensure all sections h...

Страница 9: ...SD64 Series Operating Safety Instructions USA 04 16 Issue 04 7 1 6 EC DECLARATION OF CONFORMITY Typical...

Страница 10: ...y and at the beginning of each shift the Niftylift shall be given a visual inspection and functional test including but not limited to operating and emergency controls safety devices personal protecti...

Страница 11: ...utreach of the Niftylift Never use boards or ladders in the basket to achieve the same result 2 1 13 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or ca...

Страница 12: ...ll be recharged in a well ventilated area free of flame sparks or other hazards e g do not smoke near the machine that may cause explosion Highly explosive hydrogen gas is produced during the charging...

Страница 13: ...LIMITATIONS Unless specifically configured otherwise the machine will have a short operational time in extreme temperatures such as freezers and cold storage due to reduced battery performance For ele...

Страница 14: ...ions of safe working load SWL overload windage inertia and pull force to assess the various safe stability criteria Self propelled machines are also subjected to kerb and braking tests at the SWL to s...

Страница 15: ...nd fully understood this entire manual Refer to the appropriate section for precise operating instructions Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR US...

Страница 16: ...ns and emergency stop buttons function properly 9 Check the operation of the emergency hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check operation of the outr...

Страница 17: ...98 Regulation 9 3 a 3 3 4 ANNUAL SAFETY CHECKS 1 Check that all pivot pins and their swing bolts are secure 2 Inspect for any cracks or badly rusted areas on booms and chassis 3 Change the hydraulic o...

Страница 18: ...A AUSTRALIA VICTORIA NEW SOUTH WALES 7 5 years USA WEST STATES SOUTH AFRICA INDIA PAKISTAN IRAN AUSTRALIA WESTERN SOUTH QUEENSLAND 7 years NORTH AFRICA SAUDI DUBIA AUSTRALIA NORTHERN TERRITORY 6 years...

Страница 19: ...triggers Warning P14841 4 16 Base Controls P16752 1 17 Hydraulic Controls 6 Levers P22042 2 18 Booms Drive Selector P23093 1 19 4x4x4 Grey P17437 2 20 Daily Safety Check List P14908 1 21 Battery Isola...

Страница 20: ...Tie Down Warning P21404 2 45 Rotating Machinery USA P15010 2 46 Gearbox Disengage P19180 4 47 SiOPS Instructions P22820 1 48 Horn P23739 1 49 Pressurised Tank P16365 1 50 Clunk Click P19961 2 51 IPAF...

Страница 21: ...SD64 Series Operating Safety Instructions USA 04 16 Issue 04 19...

Страница 22: ...following assumptions 1 Bolts to ISO 898 1 Mechanical properties of fasteners made of carbon steel and alloy steel 2 For unplated bolts all grades Hex head bolts Black oxide steel bolt with a rolled...

Страница 23: ...afety WARNING Continuing to drive across slopes in excess of a 10 inclination with the tilt sensor activated could result in the machine rolling over causing serious injury or death 4 1 4 SOUNDER Situ...

Страница 24: ...to their stowed position This will return control to the outriggers allowing them to be reset 4 1 10 BATTERY MANAGEMENT Under no circumstances should a machine be left fully discharged or severe batt...

Страница 25: ...ones barriers and flags 6 Check all red emergency stops are not engaged i e fully out 7 Ensure Base Basket selector is turned up to basket position 8 From the basket control station depress the footsw...

Страница 26: ...the engine doesn t fire then repeat this step 6 WARM ENGINE turn the Diesel Glow Start selector to the Start position clockwise and the engine will fire ALL MODELS 7 Push and hold green power button...

Страница 27: ...ease 2 Diesel Glow Start Selector TURN ANTI CLOCKWISE Glow Release or Off TURN CLOCKWISE Start positions 3 Basket Overload Alarm Light ON Payload in basket exceeds 225kg 4 Base Basket Selector UP for...

Страница 28: ...own 3 Operates Telescoping UP for out DOWN for in 4 Operates Links UP for up DOWN for down 5 Operates Luffing boom UP for up DOWN for down 6 Operates Boon Rotation UP for right DOWN for left ALWAYS EN...

Страница 29: ...the Diesel Glow Start selector to the glow position anti clockwise This engages the glow plug pre heat system Hold for 3 5 seconds then turn the key to the Start position fully clockwise and the engin...

Страница 30: ...se machine 5 Electric Luffing UP to elevate luffing boom DOWN to lower luffing boom 6 Hi Low Engine Speed Left Low Revs Right High Revs 7 Diesel Glow Engine Start Left Engine Glow Right Engine Start 8...

Страница 31: ...G CONSOLE If fitted WHEN OPERATING THIS MACHINE THE USER MUST BE AWARE OF ANY OVERHEAD OBSTRUCTIONS This machine incorporates a load sensing cage console that senses if the operator has been pushed or...

Страница 32: ...of objects 3 Raise foot clear of footswitch then lower foot onto footswitch 4 Footswitch is now active and full control has been restored Note If SiOPSTM has been activated and the footswitch is not r...

Страница 33: ...e top of the joystick Left for STEER LEFT Right for STEER RIGHT Rear steering is controlled by the rocker switch button located in front of the joystick Left for STEER LEFT Right for STEER RIGHT All c...

Страница 34: ...rigger feet makes contact with the ground and starts taking load then the operating speed is reduced This is to provide safer and smoother control of the outriggers Once the outriggers are correctly s...

Страница 35: ...of the current state of the machine with regard to basket load The red lamps warning the operator of an overload condition are located on the basket control panel see section 4 4 1 and the base contr...

Страница 36: ...ould be positioned to allow easy access around the machine in transit and to ensure that creepage during transport does not permit the machine to come into contact with other goods being shipped or th...

Страница 37: ...positioning after lifting 3 If the machine is to be lifted by crane use the designated lifting points and observe the recommendations regarding spreader beams Individual drawings are available for eac...

Страница 38: ...lic basket levelling will become un pressurised Normal operation is then lost with a noticeable delay in the forwards or backwards motion as the booms move To restore normal function the basket needs...

Страница 39: ...3 IN THE EVENT OF MACHINE FAILURE Operate manual hand pump located under control cover and lower basket to the ground using either basket or base controls If initial movement of the machine allows th...

Страница 40: ...FOLLOWING AN EMERGENCY DESCENT RECOVERY OF THE BASKET FULLY EXTEND AND RETRACT ALL CYLINDERS FROM GROUND CONTROL STATION BEFORE USING THE MACHINE 5 3 2 REAR STEER OVERRIDE Ensure the Diverter Valve ha...

Страница 41: ...of the CT15 Override determines either left or right steer operation 5 4 TOWING If the Niftylift needs to be towed in case of an emergency it will be necessary to chock the wheels before commencing ge...

Страница 42: ...overed by the manufacturer s warranty 5 4 3 GEARBOX DISENGAGEMENT TYPE 2 The drive gearboxes located on the front and rear wheel hubs must be disengaged as follows 1 Remove both retaining bolts that s...

Страница 43: ...pressure is generated the brake Pop Out Plunger will be exposed The brakes are now bypassed and the Niftylift is capable of being towed at a low speed To re set the parking brakes the CT8 Override Ta...

Страница 44: ...se the Booms Hand Pump to operate the outrigger function The push or pull function of the Outrigger Overrides determine whether the outriggers are deployed or retracted The two Outrigger Overrides ope...

Страница 45: ...ep is required so that all future Technical Bulletins are able to reach the registered owner of each Niftylift without delay Please note warranties are not transferable 6 2 MANUAL OF RESPONSIBILITIES...

Страница 46: ...Wheels are secure tire condition acceptable Axle holding bolts secure Tire pressure correct Wheel nut torque correct BASE Operation of Emergency Stop button Operation of base control valve and buttons...

Страница 47: ...ts secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger control box secure Battery secure Electrolyte level and specific gravity Charger operation Hydr...

Страница 48: ......

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