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 SD64 Series 

Operating & Safety Instructions 

USA – 04/16 
Issue 04 

 

2.1.9

 

Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power 
line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR 
1910.333(c) for Minimum Approach Distance for electrical wires. 
1910.333(c)(3)(i)(A)(1): For voltages to ground 

50kV or below

 - 10 feet (305 cm); 

1910.333(c)(3)(i)(A)(2): For voltages to ground 

over 50kV

 - 10 feet (305 cm) plus 4 inches (10 cm) 

for every 10kV over 50kV.

 

 

THIS MACHINE IS NOT INSULATED. 

If in doubt, contact the appropriate authorities. 

 

 

2.1.10

 

On entering the basket ensure that the sliding midrail is fully down in its correct “closed” position. 

2.1.11

 

Use  of  an  approved  safety  belt  and  lanyard,  hardhat  and  appropriate  safety  clothing  is  strongly 
recommended  for  operator  safety.  Fasten  harness  to  designated  harness  securing  points  within  the 
basket and do not remove until leaving the basket whilst in the stowed position. 

Always remain standing within the basket. Do not attempt to increase your height or 
reach by standing and/or climbing on the basket guardrails or any other object.

 KEEP 

YOUR FEET ON THE BASKET FLOOR.

 Do not sit, stand or climb on the guardrail, mid 

rail or boom linkage. Use of planks, ladders or any other devices on the Niftylift for 
achieving additional height or reach is prohibited. 

2.1.12

 

Do not use the  basket levelling system to artificially increase the outreach of the  Niftylift. Never use 
boards or ladders in the basket to achieve the same result. 

2.1.13

 

Do not use the  basket to lift overhanging or bulky items that may exceed the maximum capacity or 
carry objects that may increase the wind loading on the Niftylift. (e.g. Notice boards etc.) 

2.1.14

 

The  Niftylift  shall  not  be  operated  from  a  position  on  trucks,  trailers,  railway  cars,  floating  vessels, 
scaffolds or similar equipment unless Niftylift Ltd in Great Britain approves the application in writing. 

2.1.15

 

Always check below and around the basket before lowering or rotating the booms to ensure that the 
area is clear of personnel and obstructions. Care should be taken when  rotating the booms out into 
areas where there may be passing traffic. Use barriers to control traffic flow or prevent access to the 
machine. 

2.1.16

 

Stunt driving or horseplay, on or around the Niftylift, shall not be permitted. 

2.1.17

 

When other moving equipment and vehicles are present, special precautions shall be taken to comply 
with local ordinances or safety standards established for the work place. Warnings such as, but not 
limited to, flags, roped off areas, flashing lights and barricades shall be used. 

2.1.18

 

Under  all  travel  conditions  the  operator  shall  limit  travel  speed  according  to  conditions  of  ground 
surface,  congestion,  visibility,  slope,  location  of  personnel  and  other  factors  causing  hazards  of 
collision or injury to personnel. 

2.1.19

 

The  Niftylift  shall  not  be  driven  on  grades,  side  slopes  or  ramps  exceeding  those  for  which  the 
manufacturer rates the aerial basket. 

2.1.20

 

The aerial platform is not equipped for or intended for use on a public highway. 

Содержание SD64 4x4x4

Страница 1: ...c o m com SD64 Operating Safety Instructions MODEL SD64 SERIES SCALE 1 000 M50407 04 Niftylift Limited www niftylift com e mail niftyusa niftylift com Tel 864 968 8881 Fax 864 968 8836 1525 S Buncomb...

Страница 2: ......

Страница 3: ...13 3 3 PRE OPERATIONAL SAFETY CHECK SCHEDULES 14 3 4 PLACARD DECALS INSTALLATION 17 3 5 TORQUE REQUIREMENTS 20 4 Operation 21 4 1 CONTROL CIRCUIT COMPONENTS 21 4 2 SETTING UP PROCEDURES 23 4 3 GROUND...

Страница 4: ...strictly forbidden One of the most important facts to remember is that any equipment is only as safe as those who operate it DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS AND NOTICE Any place these to...

Страница 5: ...ou require further information please do not hesitate to contact us at your nearest office Niftylift Inc 1525 S Buncombe Road Greer SC 29651 USA Tel 864 968 8881 Fax 864 968 8836 Email niftyusa niftyl...

Страница 6: ...PAST OUTRIGGERS 35ft MAXIMUM WIDTH STOWED Galaxy 33 1550 16 5 Tires 6ft 7in MAXIMUM CAPACITY 500lbs TURRET TAIL SWING 0ft 0in TRAVEL SPEED LOW REVS 2 2mph TRAVEL SPEED HIGH REVS 4 7mph BASKET SIZE LEN...

Страница 7: ...ING SLOPE 17 10 FUEL TANK CAPACITY 21 US gallons TURNING RADIUS INSIDE 2 WHEEL STEER 11ft 10ins TURNING RADIUS INSIDE 4 WHEEL STEER 5ft 3ins CONTROL SYSTEM VOLTAGE MAXIMUM 12V CURRENT MAXIMUM 125A PUL...

Страница 8: ...tructions USA 04 16 Issue 04 6 1 5 IDENTIFICATION USA PLATE This manufacturer s plate is attached to the Base on each machine at the time of manufacture on every Niftylift Please ensure all sections h...

Страница 9: ...SD64 Series Operating Safety Instructions USA 04 16 Issue 04 7 1 6 EC DECLARATION OF CONFORMITY Typical...

Страница 10: ...y and at the beginning of each shift the Niftylift shall be given a visual inspection and functional test including but not limited to operating and emergency controls safety devices personal protecti...

Страница 11: ...utreach of the Niftylift Never use boards or ladders in the basket to achieve the same result 2 1 13 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or ca...

Страница 12: ...ll be recharged in a well ventilated area free of flame sparks or other hazards e g do not smoke near the machine that may cause explosion Highly explosive hydrogen gas is produced during the charging...

Страница 13: ...LIMITATIONS Unless specifically configured otherwise the machine will have a short operational time in extreme temperatures such as freezers and cold storage due to reduced battery performance For ele...

Страница 14: ...ions of safe working load SWL overload windage inertia and pull force to assess the various safe stability criteria Self propelled machines are also subjected to kerb and braking tests at the SWL to s...

Страница 15: ...nd fully understood this entire manual Refer to the appropriate section for precise operating instructions Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR US...

Страница 16: ...ns and emergency stop buttons function properly 9 Check the operation of the emergency hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check operation of the outr...

Страница 17: ...98 Regulation 9 3 a 3 3 4 ANNUAL SAFETY CHECKS 1 Check that all pivot pins and their swing bolts are secure 2 Inspect for any cracks or badly rusted areas on booms and chassis 3 Change the hydraulic o...

Страница 18: ...A AUSTRALIA VICTORIA NEW SOUTH WALES 7 5 years USA WEST STATES SOUTH AFRICA INDIA PAKISTAN IRAN AUSTRALIA WESTERN SOUTH QUEENSLAND 7 years NORTH AFRICA SAUDI DUBIA AUSTRALIA NORTHERN TERRITORY 6 years...

Страница 19: ...triggers Warning P14841 4 16 Base Controls P16752 1 17 Hydraulic Controls 6 Levers P22042 2 18 Booms Drive Selector P23093 1 19 4x4x4 Grey P17437 2 20 Daily Safety Check List P14908 1 21 Battery Isola...

Страница 20: ...Tie Down Warning P21404 2 45 Rotating Machinery USA P15010 2 46 Gearbox Disengage P19180 4 47 SiOPS Instructions P22820 1 48 Horn P23739 1 49 Pressurised Tank P16365 1 50 Clunk Click P19961 2 51 IPAF...

Страница 21: ...SD64 Series Operating Safety Instructions USA 04 16 Issue 04 19...

Страница 22: ...following assumptions 1 Bolts to ISO 898 1 Mechanical properties of fasteners made of carbon steel and alloy steel 2 For unplated bolts all grades Hex head bolts Black oxide steel bolt with a rolled...

Страница 23: ...afety WARNING Continuing to drive across slopes in excess of a 10 inclination with the tilt sensor activated could result in the machine rolling over causing serious injury or death 4 1 4 SOUNDER Situ...

Страница 24: ...to their stowed position This will return control to the outriggers allowing them to be reset 4 1 10 BATTERY MANAGEMENT Under no circumstances should a machine be left fully discharged or severe batt...

Страница 25: ...ones barriers and flags 6 Check all red emergency stops are not engaged i e fully out 7 Ensure Base Basket selector is turned up to basket position 8 From the basket control station depress the footsw...

Страница 26: ...the engine doesn t fire then repeat this step 6 WARM ENGINE turn the Diesel Glow Start selector to the Start position clockwise and the engine will fire ALL MODELS 7 Push and hold green power button...

Страница 27: ...ease 2 Diesel Glow Start Selector TURN ANTI CLOCKWISE Glow Release or Off TURN CLOCKWISE Start positions 3 Basket Overload Alarm Light ON Payload in basket exceeds 225kg 4 Base Basket Selector UP for...

Страница 28: ...own 3 Operates Telescoping UP for out DOWN for in 4 Operates Links UP for up DOWN for down 5 Operates Luffing boom UP for up DOWN for down 6 Operates Boon Rotation UP for right DOWN for left ALWAYS EN...

Страница 29: ...the Diesel Glow Start selector to the glow position anti clockwise This engages the glow plug pre heat system Hold for 3 5 seconds then turn the key to the Start position fully clockwise and the engin...

Страница 30: ...se machine 5 Electric Luffing UP to elevate luffing boom DOWN to lower luffing boom 6 Hi Low Engine Speed Left Low Revs Right High Revs 7 Diesel Glow Engine Start Left Engine Glow Right Engine Start 8...

Страница 31: ...G CONSOLE If fitted WHEN OPERATING THIS MACHINE THE USER MUST BE AWARE OF ANY OVERHEAD OBSTRUCTIONS This machine incorporates a load sensing cage console that senses if the operator has been pushed or...

Страница 32: ...of objects 3 Raise foot clear of footswitch then lower foot onto footswitch 4 Footswitch is now active and full control has been restored Note If SiOPSTM has been activated and the footswitch is not r...

Страница 33: ...e top of the joystick Left for STEER LEFT Right for STEER RIGHT Rear steering is controlled by the rocker switch button located in front of the joystick Left for STEER LEFT Right for STEER RIGHT All c...

Страница 34: ...rigger feet makes contact with the ground and starts taking load then the operating speed is reduced This is to provide safer and smoother control of the outriggers Once the outriggers are correctly s...

Страница 35: ...of the current state of the machine with regard to basket load The red lamps warning the operator of an overload condition are located on the basket control panel see section 4 4 1 and the base contr...

Страница 36: ...ould be positioned to allow easy access around the machine in transit and to ensure that creepage during transport does not permit the machine to come into contact with other goods being shipped or th...

Страница 37: ...positioning after lifting 3 If the machine is to be lifted by crane use the designated lifting points and observe the recommendations regarding spreader beams Individual drawings are available for eac...

Страница 38: ...lic basket levelling will become un pressurised Normal operation is then lost with a noticeable delay in the forwards or backwards motion as the booms move To restore normal function the basket needs...

Страница 39: ...3 IN THE EVENT OF MACHINE FAILURE Operate manual hand pump located under control cover and lower basket to the ground using either basket or base controls If initial movement of the machine allows th...

Страница 40: ...FOLLOWING AN EMERGENCY DESCENT RECOVERY OF THE BASKET FULLY EXTEND AND RETRACT ALL CYLINDERS FROM GROUND CONTROL STATION BEFORE USING THE MACHINE 5 3 2 REAR STEER OVERRIDE Ensure the Diverter Valve ha...

Страница 41: ...of the CT15 Override determines either left or right steer operation 5 4 TOWING If the Niftylift needs to be towed in case of an emergency it will be necessary to chock the wheels before commencing ge...

Страница 42: ...overed by the manufacturer s warranty 5 4 3 GEARBOX DISENGAGEMENT TYPE 2 The drive gearboxes located on the front and rear wheel hubs must be disengaged as follows 1 Remove both retaining bolts that s...

Страница 43: ...pressure is generated the brake Pop Out Plunger will be exposed The brakes are now bypassed and the Niftylift is capable of being towed at a low speed To re set the parking brakes the CT8 Override Ta...

Страница 44: ...se the Booms Hand Pump to operate the outrigger function The push or pull function of the Outrigger Overrides determine whether the outriggers are deployed or retracted The two Outrigger Overrides ope...

Страница 45: ...ep is required so that all future Technical Bulletins are able to reach the registered owner of each Niftylift without delay Please note warranties are not transferable 6 2 MANUAL OF RESPONSIBILITIES...

Страница 46: ...Wheels are secure tire condition acceptable Axle holding bolts secure Tire pressure correct Wheel nut torque correct BASE Operation of Emergency Stop button Operation of base control valve and buttons...

Страница 47: ...ts secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger control box secure Battery secure Electrolyte level and specific gravity Charger operation Hydr...

Страница 48: ......

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