6
2-3 Tightening torque
(1) Observe the bolt tightening torques according to our specified
values listed in Table 1.
2-4 Precautions on mounting
2-5 Installation
・
Please watch for overloading situation.
・
Please make sure the rotation speed is within the specification.
・
Please make sure the surface of the reducer is below 60
℃
.
・
Stop the operation immediately and inspect the device if following conditions are observed.
• Abnormal temperature rise
• Abnormal noise or vibration
• Unstable rotational speed
• Please check for the following list of possible root causes for the abnormalities.
• Overloading.
• Insufficient lubricant, Degraded lubricant, Lubricant not on our recommendation list.
• Any damage on bearings, gears, transmission interfaces.
• Improper connection with mating parts. Improper installation of the reducers.
2-6 Precautions during operation
• This reducer adopts the grease lubrication method for all models.
• Grease is not filled in at the time of shipment from factory. Customer needs to prepare recommended grease and fill in.
• If the product is always used in an area with an ambient temperature outside the range of 0ºC to 40ºC, be sure to consult us in advance.
3-1 Lubricant management
• Check for reducer housing overheating .(Reducer surface temperature shall not exceed 60ºC)
• Check for abnormal noise from bearing or gears.
• Check and make sure that abnormal vibration is not generated from the reducer.
* If any of these abnormal events occur, stop operation immediately and contact us.
4-1 Daily inspection
• Check for overloading and for any abnormality in the rotation
.
• Make sure all the mounting bolts are tight.
• Check for any abnormality in the electrical system.
* If there is any abnormality, stop the operation immediately and contact us.
4-2 Periodic inspection
Observe the bolt tightening torques listed in Table
1
.
Recommended bolt
Strength rating: 12.9 JIS B1051
[Nm]
Table
1
: Bolt tightening torque
Operation
Environment
Ambient Temperature 0~40℃
Ambient Humidity
Below 85%, No condensation.
Altitude
Max. 1000m
Operation Site
Shall be well ventilated and dust free.
Shall be free of inflammable material, explosive material, corrosive gas, or steam.
Shall be protected from water or other liquid substance.
・
Please refer to the table below for the operating environment.Please contact us before operation, if the operation environment does not
satisfy these conditions or, operation is planned to be under special environment (e.g., used in a clean room, used for food processing
equipments, exposed to concentrated alkaline or high pressure steam, etc.).
・
Please contact us if the operation temperature is planned to be near 0
℃
, because there is a possibility of starting difficulty depending
on the speed and torque load.
・
Reducer is delivered without surface coating or painting. Please apply surface treatment such as painting as needed.
Bolt size
Tightening torque
M3
1.9
M4
4.3
M5
8.7
M6
15
M8
36
M10
71
M12
125
M14
200
M16
310