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Step 27: Pirate Ship Assembly Step 8

•

Use the 3m 3” x 1.5” to cover the top piece of tongue and groove of the

ship. You will have

to cut these pieces in order to achieve the bend. Its recommended to cut a piece to go from
the tower to the first 1575mm post and then another to go from the first 1575mm post to
the bow post (this needs to be done for both sides of the ship)

Содержание Titanic

Страница 1: ...Titanic Climbing Frame Instruction Manual ...

Страница 2: ...Parts List Item Number Description Image Quantity 1 3m post cut at 40 angle 4 2 Wall for enclosed bottom 4 2 large 2 small one of each with an opening 3 3m Tongue and Groove Board 16 ...

Страница 3: ...4 1280mm post 2 5 1460mm x 1010 mm roof panel 2 6 6 x 1 small board for roof 2 7 6 x 1 large board for roof 2 8 1460mm x 1460mm base 1 ...

Страница 4: ...9 1280mm x 3 x 1 5 timber 2 10 1460mm 3 x 1 5 timber 16 11 Railings Open Railing Closed Railing 4 Number of open and closed depends on spec ...

Страница 5: ...12 Decking screws Approx 250 13 200mm index screws Approx 16 14 120mm screws Approx 24 15 Set of steps 1 16 Screw covers Approx 20 ...

Страница 6: ...17 1575mm posts 3 18 8ft Fireman s Pole or Rock wall 1 10 rocks as standard for 8ft wall 5ft wall has 5 rock holds 19 9ft slide 1 ...

Страница 7: ...20 6 x 1 x 2400mm board 1 21 Porthole Template 1 22 3 x 1 5 x 3m 4 23 40mm screws 1 bag 24 6x60 screws if you get the fireman s pole 2 Other components included Handgrips telescope steering wheel ...

Страница 8: ...r at least 1 8m clearance beyond the end of the slide and 1 2m clearance for the steps rock wall 3 Once you are happy that the layout is correct remove the slide 4 Mark out clearly the centre of all 4 cut outs of both bases Once these are marked you can lift the bases out of your way and then dig your holes 5 If the climbing frame is on a level surface then dig the holes at a diameter of 12 and de...

Страница 9: ...ch step Step 1 H Frame Assembly Lay 2 3m posts that are cut at a 40 angle on a level surface Ensure the cut angle is facing the same way on both posts and the holes are on the outside Step 2 Place the 1280mm 4 x 4 post between the 2 longer posts and line up with the 32mm holes about halfway down the posts Screw the posts together on both sides using the 200mm index screws Use 2 screws for each 32m...

Страница 10: ...down from the top of the post Using a piece of 1460mm 3 x 1 5 timber and the 65mm decking screws screw the timber to the 3m posts at the 2 4m mark you made on the posts this is to strengthen the H frame structure without this additional support at the bottom the frame will twist once it is lifted up This will be removed at the end of the installation ...

Страница 11: ...on the top of the post and screw into place using the 65mm decking screws Steps 3 and 4 strengthen the H frame structure without this additional support at the top and bottom the frame will twist once it is lifted up Step 5 Repeat steps 1 4 for the 2nd H frame ...

Страница 12: ...n cut out in the ground Make sure the H frames are orientated correctly to ensure that the roof will be able to rest on the tops Step 7 Using 2 pieces of 1280mm x 3 x 1 5 timber connect the two H frames together using decking screws These pieces of timber will also be removed at the end of the installation ...

Страница 13: ...s own Lift the base and place it onto the two horizontal posts The 3 x 1 5 base supports should sit onto the horizontal posts Secure the base to the posts using the 120mm screws provided They should be screwed directly into the base down into the 4 x 4 horizontal posts ...

Страница 14: ...ck wall cargo net and swing module Ensure to fit the railings in their correct positions depending on the desired layout of the frame They should fit tightly into place between the upright posts and on the base The double timbers on the railings should be on top and the single timber should be at the bottom Secure the bottom rail to the base using the decking screws ...

Страница 15: ... sitting on them the decking screws should be screwed in from beneath at an angle between each of the 3 x 1 5 base supports Step 10 To secure each railing to the upright posts screw through the upright posts to the railing using the 120mm screws 2 into each 32mm hole ...

Страница 16: ...Step 11 Repeat steps 9 and 10 for each railing ...

Страница 17: ...f Assembly Place one of the 1460mm x 1010mm roof panels directly onto the ground so that the shingled part is facing downwards Using the v boards provided assemble the two roof panels together using decking screws ...

Страница 18: ...me and ensure it is positioned evenly on all sides before securing the roof to the top of the post using 2 x decking screws for each 2 x 1 support of the roof panel Secure the middle roof panel support from below and the side supports from above ...

Страница 19: ...all should sit flush against these posts Place the wall with the opening in the desired position think where the pirate ship will be Secure the two small walls using decking screws Screw through the enclosed walls from the inside into the 3m posts at each side and screw upwards through the enclosed bottom into the 1280mm post above ...

Страница 20: ...Step 15 Remove H Frame Supports from Tower Remove H Frame supports that were added during steps 3 7 so that the other two walls of the enclosed bottom can be fitted ...

Страница 21: ...ould sit flush against these posts Place the wall with the opening in the desired position think where the pirate ship will be Secure the two large walls using decking screws Screw through the enclosed walls from the inside into the 3m posts at each side and screw upwards through the enclosed bottom into the underside of the base ...

Страница 22: ......

Страница 23: ...r posts and be directly in the centre The other two posts are placed at 1300mm from the tower posts and they are set 90mm inside these posts this is to allow the bow to take a curved shape The angle will be determined by the 3m Tongue and Groove boards as these need to be longer than the distance from the outside of the tower post to the top of the bow post allowing about 6 overhang to allow for t...

Страница 24: ... some 12 Postcrete these posts into their place taking care to get the angle of the bow correct ensuring the T G won t be too short At this stage leave the concrete to dry for sufficient time and come back to the cladding of the bow at the very end when the posts are well held ...

Страница 25: ......

Страница 26: ...ailing and out the same distance as the turn in the pole itself Dig a hole about 10 deep and 10 in diameter Place the fireman s pole into the hole and cut off any excess length so that the pole can be secured into the top rail Secure the climbing pole onto the top rail using 6x60 screws supplied Concrete the pole into its place ensuring that it remains parallel to the tower posts ...

Страница 27: ...e top of a closed railing Measure the amount you may have to take off the bottom of the rock wall Cut the bottom of the rock wall to ensure that it fits flush onto the top of the top rail Screw the rock wall into its place using 2 x 65mm screw per board ensuring you predrill the holes to avoid splitting the timber ...

Страница 28: ...ending on the slope of your surface They are secured using decking screws through the top and sides of the steps into the base of the tower Again ensure these holes are well pre drilled to avoid splitting The holes and screws will have to be angled to the surface of the steps ...

Страница 29: ......

Страница 30: ...Step 20 Slide Assembly Using 2 decking screws secure the slide to the bottom timber of an open railing through the pre drilled holes in the slide ...

Страница 31: ......

Страница 32: ... 1460mm 3 x 1 5 and trim these to 770mm Using decking screws secure these to the 3m posts the 770mm 3 x 1 5 shouldn t be flush to the outside of the 3m posts it needs to be set 12mm inside to ensure there is enough room for the tongue and groove panels of the ship ...

Страница 33: ...g from the bottom and work up Please take care to ensure that the tongue and groove cladding is completely level Fix the tongue and groove with the 40mm screws using two per post predrill the holes Take care to trim the top of the 90mm x 90mm posts flush to the top of the last tongue and groove board as well as the end of the cladding down the outside of the bow post ...

Страница 34: ......

Страница 35: ...h side of the inside of the ship Leave enough space between the piece of timber secured to the tower post and these new pieces of 770mm 3 x 1 5 to allow seats to fit between them Leave roughly 320mm gap between the two new pieces of 770mm x 3 x 1 5 because this is where the porthole cut out will be ...

Страница 36: ...hly 3 pieces of timber for the seat 6 pieces for the vertical supports 3 at each end and 2 pieces 1 at each end to connect the vertical supports to the horizontal pieces of timber for the seats Ensure the legs of the bench sit flush on the ground Secure the 3 x 1 5 together using decking screws and use the 40mm screws to secure the 3 x 1 5 to the enclosed bottom or the tongue and groove of the shi...

Страница 37: ...the horizontal pieces of timber for the seat to the vertical seat posts at the end using decking screws These pieces of timber may have to be cut at an angle to make them flush with the tongue and groove boards ...

Страница 38: ......

Страница 39: ...Pirate Ship Assembly Step 6 Cut out an octagonal porthole on each side of the ship using the porthole template This should be cut out between the two pieces of 770mm x 3 x 1 5 that were assembled during step 23 ...

Страница 40: ...Step 26 Pirate Ship Assembly Step 7 Cut out a piece of the 6 x 1 x 2400mm board to fit on the front of the bow post and secure it to the post using decking screws ...

Страница 41: ...ongue and groove of the ship You will have to cut these pieces in order to achieve the bend Its recommended to cut a piece to go from the tower to the first 1575mm post and then another to go from the first 1575mm post to the bow post this needs to be done for both sides of the ship ...

Страница 42: ...ure Using postcrete and following the manufacturer s instructions concrete all the posts into the ground that haven t already been concreted The frame should be left overnight before it is used to ensure the postcrete has dried ...

Страница 43: ...es give everything a good sand down to avoid the children getting splinters from any rough edges All screws should also be checked to ensure they are flush to the surface they are securing Press the screw covers into the 32mm holes on the posts ...

Страница 44: ...r used on your climbing frame has been pressure treated This essentially means that it has been put into a pressurised vessel and has been impregnated with wood preserve With time and due exposure to weather conditions the colour fades away We suggest you treat the wood once every 2 years completely optional Not only will this keep it looking lively but will also help it last as long as possible Q...

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