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FORM NO. L-20341-E-0208

OPERATION

Detailed operation, setup, testing, and troubleshooting for each mode will be described in this section.  Modes 3, 6, 9, 
and 0 are not operating modes and will be discussed where appropriate within the text.

TABLE  2

OuTPuT CONFIGuRATIONS FOR vARIOuS MODES

MODE

NO.

WEB BREAK

WEB SPLICE/

DOUBLE SHEET

COMMENTS

LAMP

RELAY

LAMP

RELAY

1

NO

NO

YES

YES

Speeds of 30-1000 fpm [10-300 m/min]

2

YES

YES

YES

YES

3

YES

NO

YES

NO

Sensor calibration Signal for Modes 1, 2, and 7

4

NO

NO

YES

YES

Speeds over 1000 fpm [300 m/min]

5

YES

YES

YES

YES

6

YES

NO

YES

NO

Sensor calibration Signal for Modes 4 and 5

7

NO

NO

YES

YES

Sheet-Feed Machine

8

NO

NO

NO

NO

Not Used

9

NO

NO

NO

NO

0

NO

NO

NO

NO

SHEET FEED MODE (MODE 7)

This mode is used for sheet-fed machinery where the 
sheets do not overlap but are separated by a gap be-
tween sheets.  During the time when a single thickness 
of sheet is passing through the Sensor, the Normal Run 
Indicator glows.  The Web Break Indicator glows during 
the gap between sheets, but the Web Break Relay at 
Terminals 

7

8

, and 

9

 does not change state.  A double 

feed will cause the Double Feed/Splice Indicator to glow 
and the Web Double Feed/Splice Relay at Terminals 

10

11

, and 

12

 will change state.

If the Output Reset Selector Switch is in AUTO, the Web 
Double Feed/Splice Relay will return to its normal state 
after approximately 2 seconds.  This time delay may set 
for any time in the range of 0.2-6 seconds.  If the Output 
Reset Selector Switch is in MAN, the relay will not return 
to its normal state until the Reset Switch (located on the 
front panel) is pushed or a momentary contact is made 
between Terminals 

15

 and 

16

.

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esT

 R

un

 

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 s

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 F

eed

 M

ode

1.  Set the Mode Selector Switch to 

7

.

2.  Set the Web Thickness Selector Switch appropriate 

to material being fed.

3.  Set the Output Reset Selector Switch as required to 

AuTO

 or 

MAN

.

4.  Set the Power Switch to 

ON

.

5.  Run the machine and feed sheets as normal.

6.  Observe the front panel indicators and compare to 

data for Mode 

7

 in Table 1. 

7.  If errors occur, follow the correction suggestions in 

Table 3.

8.  The double sheet-feed function can be tested by 

pressing the Test Switch.  When the red LED in the 
Test Switch glows, the double sheet-feed function 
can be tested without changing the state of the 
double sheet-feed relay at Terminals 

10

11

, and 

12

.  

Next, purposely feed two sheets through the Sensor.  
The Double Feed/Splice Indicator red LED should 
glow for approximately two seconds (if the Output 
Reset Selector Switch is set to AUTO), until the 
Reset Switch (located on the front panel) is pressed, 
or until momentary contact is made from Terminal 

15

 

to 

16

 in MAN.

9.  Press Test Switch again after the test is completed.  

The red LED in the Test Switch will go out and the 
PC210 is back to normal operation.  The relay will 
change state when a double feed occurs.

10.  Although the above test is required only when a new 

material is being run, the test may be performed at 
any time during normal operation.

(continued...)

Содержание Paper Checker PC210

Страница 1: ...WEB CONTROL PRODUCTS User Manual Paper Checker PC210 FORM L 20341 E 0208...

Страница 2: ...echnical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2008 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual c...

Страница 3: ...M NO L 20341 E 0208 Table of Contents THEORY OF OPERATION 4 INSTALLATION 4 ELECTRICAL CONNECTIONS 6 FRONT PANEL CONTROLS INDICATORS 7 SETUP CONTROLS 8 OPERATION 9 CALIBRATION 13 SPECIFICATIONS 15 WARR...

Страница 4: ...ectronic controls Locations for electronic controls must be free of shock vibrations high temperatures and moisture The sending and receiving elements of the Sensor are provided with a 16 Ft 5 m cable...

Страница 5: ...t least 80 in 2m apart In no event may the sensors be placed closer than 8 in 20 cm WEB FED MACHINES The Sensor must be installed where the web pass line is stable and does not change If possible posi...

Страница 6: ...contact signal for sheet fed machines or the splice contact signal for web fed machines Make electrical connections as appropriate for N O or N C logic See Figure 3 5 A relay may be connected to Term...

Страница 7: ...the relay at Terminals 10 11 and 12 changes state See Figure 4 The Test Switch with imbedded indicator LED allows the Sensor to be tested for sensitivity to various materials thickness web breaks etc...

Страница 8: ...for web splice double sheet feed when the PC210 is to be used in Modes 4 or 5 Mode 7 Used when the PC210 is used to detect double sheet feeding in a sheet fed machine Web Thickness Selector Switch se...

Страница 9: ...may set for any time in the range of 0 2 6 seconds If the Output Reset Selector Switch is in MAN the relay will not return to its normal state until the Reset Switch located on the front panel is push...

Страница 10: ...asurements are normal run and web splice See Table 1 for Output Configurations for Modes 1 and 4 During normal run with a single thickness of web passing through the Sensor the Normal Run Indicator LE...

Страница 11: ...to all splice detection The splice must be at least 0 8 In 20 mm long Web thickness can be from 0 0004 0 003 In 1 00 8 mm Splice thickness must always be at least 0 002 In 0 05 mm It may be necessary...

Страница 12: ...where both web break and web splice detection are required NOTE Web thickness must be set at least 0 002 In 0 05 mm to use this mode Mode 2 and 5 are the same as Modes 1 and 4 for Web Splice Sensing...

Страница 13: ...RECTIVE ACTION 45o No Web in Sensor Normal Abnormal 1 Is the Sensor installed and aligned correctly 2 Has dust accumulated inside the Sensor tube Clean the Sensor tube with an air gun or remove the Se...

Страница 14: ...et time adjust VR1 as follows 1 Turn power OFF using the Power Switch located on the front panel of the PC210 See Figure 9 2 Remove the four screws and Top Cover from the PC210 See Figure 9 3 Turn pow...

Страница 15: ...n e p O r o t c a t n o C y r D A m 0 1 C D V 5 t e s e R t u p t u O r o t c e l l o C n e p O r o t c a t n o C y r D t u p t u O K A E R B B E W d e t a R t c a t n o C y r D p m A 1 0 C D V 4 2 p...

Страница 16: ...R OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof...

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