background image

3

FORM NO. L-20090-J-0801

FIGURE 1

BEARING KIT

1.

Proceed with steps indicated in 

PARTS REPLACEMENT

,

SEAL KIT and LINING KIT.

2.

Remove Input Shaft Retaining Ring (Item 22).  (See WARNING:
Special attention should be exercised when working with
retaining rings.)

3.

Press Input Shaft out of Clutch Housing.

4.

Remove Outer Bearing (Item 19) and Shaft Seal (Item 23)
from Clutch Housing.

5.

Using a bearing separator, remove Pressure Plates (Item 3)
from inner race of Bearing (Item 17).

6.

Remove Retaining Ring (Item 20).  (See WARNING: Special
attention should be exercised when working with retaining
rings.)

7.

Press old Bearing (Item 17) out of Bearing Ring (Item 54).

8.

Install new Bearing (Item 17) and Retaining Ring (Item
20).

9.

Press Pressure Plate (Item 3) into the Bearing (Item 17).

10. Slide assembly over Output Shaft, making sure the Pressure

Plate (Item 3) faces downward.

11. Place second Pressure Plate (Item 3) over the Output Shaft

(Item 6) and press into Bearing.

NOTE: 

Pressure Plate/Bearing Ring Assembly should now

move freely on the spline of the Output Shaft.  Any binding
indicates improper internal spline alignment between the two
Pressure Plates.

12. Remove Retaining Ring (Item 22) from Output Shaft (Item 6).

13. Press Output Shaft (Item 6) out of Brake Housing

(Item 2).

14. Remove old Outer Bearing (Item 19) and Shaft Seal (Item 23)

from Brake Housing (Item 2).

15. Using a bearing separator, remove old Inner Bearing (Item 18)

from Input Shaft (Item 7).

16. Press old Inner Bearing off Output Shafts.

17. Press new Inner Bearing onto Input and Output Shaft.

18. Install Output Shaft and new Inner Bearing into Brake Housing.

NOTE: 

Do not reinstall Input Shaft until REASSEMBLY.

19. Carefully slide new Shaft Seal (Item 23) (in the opposite

direction that the seal points) onto a pilot ring.

20. Slide pilot ring over Output Shaft (Item 6) shoulder so Shaft

Seal lip points toward the Brake Housing (See Figure 1).

21. Press Shaft Seal (Item 23) into housing and remove pilot ring.

22. Press new Outer Bearing (Item 19) onto Output Shaft and

install Retaining Ring (Item 22).

Содержание Air Champ Power Capsuls PC-402-4

Страница 1: ...i FORM NO L 20090 J 0801 POWER CAPSULS PC 402 4 405 4 408 4 410 4 AND 415 4...

Страница 2: ...Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual...

Страница 3: ...iii Table of Contents Introduction 1 Installation 1 Lubrication 1 Maintenance 2 Parts Replacement 2 Reassembly 4 Replacement Parts 5 Repair Kits 5 Parts List 6 Warranty 7...

Страница 4: ...ATION Nexen s Power Capsul is foot mounted and equipped with input and output shafts The Power Capsul must be horizontally mounted on a base capable of sustaining the braking torque generatedbytheunit...

Страница 5: ...Breathers Item 35 3 Remove Pipe Plugs Item 33 and drain out oil 4 Place Power Capsul on a firm support with the Input Shaft Item 7 pointing upwards 5 Remove Cap Screws Item 28 6 Lift Clutch Housing I...

Страница 6: ...Output Shaft Item 6 and press into Bearing NOTE Pressure Plate Bearing Ring Assembly should now move freely on the spline of the Output Shaft Any binding indicates improper internal spline alignment...

Страница 7: ...ing Item 19 and Shaft Seal Item 23 in the Clutch Housing a Carefully slide the new Shaft Seal Item 3 in the opposite direction that the seal lip points onto a pilot ring b Slide the pilot ring over th...

Страница 8: ...ing O ring Repair Kit SealandLiningKititemsplus3InnerBearingsand Shaft Seal To order a repair kit specify the model and serial number of your unit and the repair kit product number from the following...

Страница 9: ...4 4 4 4 22 RetainingRing 2 2 2 2 2 231 Shaft Seal 2 2 2 2 2 24 Spring Self Centering 4 4 4 4 4 26 Cap Screw 8 8 8 8 8 27 Cap Screw 16 16 16 16 16 28 Cap Screw 6 12 12 12 12 29 RetainingRing 2 2 2 2 30...

Страница 10: ...F BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all o...

Отзывы: