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FORM NO. L-20203-H-0822

PARTS REPLACEMENT

CAUTION

Working  with  spring  loaded  or  tension 
loaded fasteners and devices can cause 
injury. Wear safety glasses and take the 
appropriate safety precautions. 

18

14

19

Hub and 

Piston/Cylinder

Assembly

4

Drive Flange 

Assembly

14

Cylinder/Piston

Assembly

1

8

FIGURE  4

FIGURE  3

FIGURE  5

13

12

Drive Flange

Assembly

FIGURE  6

22

Cylinder/Piston

Assembly

* Item 19 is a locking collar in 5H80P-E models.

REFER TO FIGURES 3‑6.

1.  Remove the Set Screws (Item 18 and 19).

NOTE

A Locking collar with three set screws is used 
in 5H80P-E models.

2.  Remove the Retaining Ring (Item 14).

3.  Fully supporting the lip of Drive Flange Assembly 

press the Hub (Item 1) and Piston/Cylinder 
Assembly out of the Drive Flange Assembly.

4.  Remove the old Rotary Seal (Item 4).

5.  Remove the Retaining Ring (Item 14).

6.  Fully supporting the Cylinder/Piston Assembly, 

press the Hub (Item 1) out of the Cylinder/Piston 
Assembly.

7.  Remove the old Compression Springs (Item 8).

8.  Remove the Retaining Ring (Item 13).

9.  Press the old Ball Bearings (Item 12) out of the Drive 

Flange Assembly.

10.  Clean bore of Drive Flange Assembly with fresh 

solvent making sure all old Loctite

®

 residue is 

removed.

NOTE

When installing new Ball Bearings, carefully 
align the Ball Bearing O.D. with Drive Flange 
Assembly bore to prevent Ball Bearing 
misalignment.

11.  Apply an adequate amount of Loctite

®

 680 to evenly 

coat the outer race of the new Ball Bearings (Item 
12); then, press the new Ball Bearings into the Drive 
Flange Assembly.

12.  Reinstall the Retaining Ring (Item 13).

13.  Remove the Drive Flange (Item 22) from the Piston 

Cylinder Assembly.

Содержание AIR CHAMP 5H30P-E

Страница 1: ...i FORM NO L 20203 H 0822 AIR CHAMP PRODUCTS User Manual Enclosed Tooth Clutches 5HP E Series FORM NO L 20203 H 0822...

Страница 2: ...ce until the machinery into which it is to be incorpo rated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...ntents General Specifications 1 General Safety Precautions 1 Introduction 2 Installation 3 Lubrication 4 Air Connections 5 Operation 5 Troubleshooting 6 Parts Replacement 7 Repair Kits 9 Replacement P...

Страница 4: ...uct The parts have complex shapes and machined edges WARNING This product is capable of emitting a spark if misused therefore is not recommended for use in any explosive environment CAUTION Use approp...

Страница 5: ...to make sure the application s speed is within the limits of the selected clutch DIFFERENTIAL SPEED FORMULA Use the Differential Speed Formula to find the allowable engagement speed N at a specific ai...

Страница 6: ...ING TORQUES Do not connect in line without the use of a flexible coupling half The internal constructionof5HPEandSeriesClutches will not allow any misalignment tolerances If a coupling is required use...

Страница 7: ...d and pre lubricated and require no further lubrication These settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested p...

Страница 8: ...following ISO 4414 guidelines CAUTION CAUTION Low air pressure will cause slippage and overheating Excessive air pressure will cause abrupt starts and stops reducing product life NOTE Useonlyflexibleh...

Страница 9: ...cate the Hub spline or check the lubrication of the Air Chamber A rigid inline coupling is mounted directly to the Drive Flange Use Nexen s Flexible Clutch Coupling for inline applications Never conne...

Страница 10: ...sembly out of the Drive Flange Assembly 4 Remove the old Rotary Seal Item 4 5 Remove the Retaining Ring Item 14 6 Fully supporting the Cylinder Piston Assembly press the Hub Item 1 out of the Cylinder...

Страница 11: ...an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 12 then press the new Ball Bearing into the Piston Item 3 22 Reinstall the Retaining Ring Item 13 23 Coat o...

Страница 12: ...st be installed facing the Drive Flange Assembly end of the clutch 31 Install the new Rotary Seal Item 4 into the groove in Cylinder NOTE Use caution when sliding Drive Flange Assembly onto Cylinder P...

Страница 13: ...1 1 1 3 Piston 1 1 1 1 1 1 1 4 Rotary Seal 1 1 1 1 1 1 1 5 Anti Rotation Clip 1 1 1 1 1 1 1 6 Button Head Cap Screw 2 2 2 2 2 2 2 7 Backing Plate 1 1 1 1 1 1 1 8 Compression Spring 9 3 4 5 6 7 10 10...

Страница 14: ...ALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost profits penalties delay damages...

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