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8

FORM NO. L-20203-H-0822

 REFER TO FIGURES 7‑10.

14.  Separate Piston (Item 3) from Cylinder (Item 2).

15  Remove the old O-ring Seals (Items 15 and 16) and 

Back Up Seals (Items 20 and 21) from the Piston 
(Item 3) and Cylinder (Item 2).

16.  Press Ball Bearing (Item 11) out of Cylinder (Item 2).

17.  Clean the bearing bore of the Cylinder (Item 2) with 

fresh solvent making sure all old Loctite

®

 residue is 

removed.

18.  Apply an adequate amount of Loctite

®

 680 to 

evenly coat the outer race of the new Ball Bearing 
(Item 11); then, press the new Ball Bearing into the 
Cylinder (Item 2).

18.  Remove the Retaining Ring (Item 13) from the Piston 

(Item 3).

19.  Press the old Ball Bearing (Item 12) out of the Piston 

(Item 3).

20.  Clean bearing bore of Piston (Item 3) with fresh 

solvent. Make sure all old Loctite

®

 residue is removed.

21.  Apply an adequate amount of Loctite

®

 680 to evenly 

coat the outer race of the new Ball Bearing (Item 
12); then, press the new Ball Bearing into the Piston 
(Item 3).

22.  Reinstall the Retaining Ring (Item 13).

23.  Coat o-ring contact surfaces of Piston (Item 3) and 

Cylinder (Item 2) with a thin film of o-ring lubricant.

24.  Coat the new O-ring Seals (Items 15 and 16) with a 

thin film of o-ring lubricant.

 NOTE

When installing new O-ring Seals and Back-
up Rings make sure the curved surface of the 
Back-up Ring matches surface of O-ring Seal.  
The Back-up Rings must be installed on the 
non-pressurized side of the O-ring Seals.

25.  Install the new O-ring Seals (Items 15 and 16) and 

Back-up Rings (Items 20 and 21) on the Piston (Item 
3) and Cylinder (Item 2).

 NOTE

Use caution when pressing the Piston into 
the Cylinder to avoid damaging O-ring Seals 
and Back-up Rings.

26.  Press the Piston (Item 3) into the Cylinder (Item 2).

PARTS REPLACEMENT (continued)

FIGURE  7

FIGURE  8

FIGURE  9

FIGURE  10

2

21

16

15

20

3

11

2

13

12

3

21   16    15    20  

Содержание AIR CHAMP 5H30P-E

Страница 1: ...i FORM NO L 20203 H 0822 AIR CHAMP PRODUCTS User Manual Enclosed Tooth Clutches 5HP E Series FORM NO L 20203 H 0822...

Страница 2: ...ce until the machinery into which it is to be incorpo rated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...ntents General Specifications 1 General Safety Precautions 1 Introduction 2 Installation 3 Lubrication 4 Air Connections 5 Operation 5 Troubleshooting 6 Parts Replacement 7 Repair Kits 9 Replacement P...

Страница 4: ...uct The parts have complex shapes and machined edges WARNING This product is capable of emitting a spark if misused therefore is not recommended for use in any explosive environment CAUTION Use approp...

Страница 5: ...to make sure the application s speed is within the limits of the selected clutch DIFFERENTIAL SPEED FORMULA Use the Differential Speed Formula to find the allowable engagement speed N at a specific ai...

Страница 6: ...ING TORQUES Do not connect in line without the use of a flexible coupling half The internal constructionof5HPEandSeriesClutches will not allow any misalignment tolerances If a coupling is required use...

Страница 7: ...d and pre lubricated and require no further lubrication These settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested p...

Страница 8: ...following ISO 4414 guidelines CAUTION CAUTION Low air pressure will cause slippage and overheating Excessive air pressure will cause abrupt starts and stops reducing product life NOTE Useonlyflexibleh...

Страница 9: ...cate the Hub spline or check the lubrication of the Air Chamber A rigid inline coupling is mounted directly to the Drive Flange Use Nexen s Flexible Clutch Coupling for inline applications Never conne...

Страница 10: ...sembly out of the Drive Flange Assembly 4 Remove the old Rotary Seal Item 4 5 Remove the Retaining Ring Item 14 6 Fully supporting the Cylinder Piston Assembly press the Hub Item 1 out of the Cylinder...

Страница 11: ...an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 12 then press the new Ball Bearing into the Piston Item 3 22 Reinstall the Retaining Ring Item 13 23 Coat o...

Страница 12: ...st be installed facing the Drive Flange Assembly end of the clutch 31 Install the new Rotary Seal Item 4 into the groove in Cylinder NOTE Use caution when sliding Drive Flange Assembly onto Cylinder P...

Страница 13: ...1 1 1 3 Piston 1 1 1 1 1 1 1 4 Rotary Seal 1 1 1 1 1 1 1 5 Anti Rotation Clip 1 1 1 1 1 1 1 6 Button Head Cap Screw 2 2 2 2 2 2 2 7 Backing Plate 1 1 1 1 1 1 1 8 Compression Spring 9 3 4 5 6 7 10 10...

Страница 14: ...ALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost profits penalties delay damages...

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