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28

 

Service – Calibration and Troubleshooting 

Troubleshooting 

 

PROBLEM

 

PROBABLE CAUSE

 

REMEDY

 

1. No water  

a) 

Water turned off 

b) 

Water line not connected 

c) 

Faulty water inlet valve 

 

a) 

Turn water on –open shutoff 
valve 

b) 

Ensure water line is connected 

c) 

Check valve and connections-
replace if necessary 

2.  No water one channel only 

a) 

Loose connection @ dispense 
valve 

b) 

Loose connector on main board 

c) Faulty 

dispense 

valve 

a) 

Check connectors @ dispense 
valve (see page

29H

 

HH

34

 ) 

b) 

Make sure harness is seated 
and locked 

c) 

Replace dispense valve (PN 
102068)

 

3.  Water not hot 

a) 

Temperature setting too low 

b) 

Heater overload tripped 

c) Defective 

heater 

element 

d) Check 

Triac 

a) 

Adjust temperature setting 
(see operating instructions) 

b) 

Reset hi-limit thermostat  (see 
page

 

30H

HH

31

c) 

Replace heater element (see 
page

 

HH

31H

31

d) 

Replace Triac (Fig  Page

32H

 

HH

31

 ) 

4.  Water does not shut off 

a) 

Liquid level probe malfunction 

b) 

Faulty water inlet valve 

a) 

Check probe connections (see 
page

 

33H

HH

31

b) 

Check valve and connections-
replace if necessary 

5.  Drink too strong 

a) 

Concentrate calibration settings 
incorrect 

b) 

Water to concentrate ratio 
incorrect 

a) Recalibrate 

concentrate 

settings (see page 

34H

HH 

8

b) 

Adjust ratio (see page

 

HH

15

6. Drink too weak 

a) 

Concentrate calibration settings 
incorrect 

b) 

Water to concentrate ratio 
incorrect 

a) Recalibrate 

concentrate 

settings (see page

35H

 8

 ) 

b) 

Adjust ratio (see page 

HH

15

 )   

7. Drink not whipped 

a) 

No whipper blade 

b) 

Whipper motor connection 

c) Whipper 

motor 

bad 

a) 

Install whipper blade  

b) Inspect 

whipper 

motor 

connections @ motor and @ 
board plug-in 

c) 

Replace whipper motor (Page 

HH36H

33

8.  Pump does not turn 

a) 

Pump motor connection 

b) 

Pump motor bad 

a) 

Inspect pump motor 
connections @ motor and @ 
board pug-in 

b) 

Replace pump motor (Page

37H

 

HH

33

H

 

 

9. Noise coming from whipper 

a) 

Whipper chamber not seated 

b) 

Slinger washer pushed on motor 
shaft too far. 

c) 

No whipper blade 

a) 

Reseat whipper chamber-see 
whipper cleaning instructions 
Page 

HH

12

 ) 

b) 

Check gap at slinger washer 
(see page

38H

 

HH

12

H

 

c) 

Install whipper blade  (see 
page

 

HH

39H

12 

 ) 

10. Door light does not light 

a) 

No power to machine 

b) 

Faulty lamp bulb 

c) Lamp 

ballast 

a) 

Make sure machine is plugged 
in and control board has 
power 

b) 

Replace lamp bulb (PN 
102062) (page

 

40H

HH

30

 ) 

c) 

Replace ballast (PN 102064)  
(page 

HH

30

11. Buttons are flashing 

a) 

Machine error 

b) Bag 

empty 

a) 

Check door Display for error 
messages- (see page

 

41H

HH

35

b) 

Reset bag track(see page 

HH

21

)  

12.  Buttons do not operate 

a) 

Check for Error message 

b) 

Button may be disabled 

a) 

Check door Display for error 
messages- (see page 

HH

42H

35

b) 

See Button enable section 
page 

HH

43H

17

H

 

Содержание MCM-3-COMBO

Страница 1: ...1...

Страница 2: ...N CONTROL 16 MANUAL DISPENSE 17 HOT COLD WATER SELECTION 18 WHIPPER MOTOR ENABLE DISABLE 19 BAG TRACKING 20 BAG TRACKING RESET 21 SERVICE CALIBRATION AND TROUBLESHOOTING 22 TEMPERATURE ADJUSTMENT 22 C...

Страница 3: ...your protection WARNING DO NOT OVERLOAD CIRCUIT ALWAYS ELECTRICALLY GROUND THE CHASSIS OR ADAPTOR PLUG DO NOT DEFORM PLUG OR CORD FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES KEEP COMBUSTIBLES AWAY FAIL...

Страница 4: ...ing the defective equipment prepaid to an authorized Newco service location and 3 receiving prior authorization from Newco that the defective equipment is under warranty THE FOREGOING WARRANTY IS EXCL...

Страница 5: ...chase price for the equipment THE BUYER S REMEDY AGAINST NEWCO FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT WHETHER DERIVED FROM WARRANTY OR OTHERWISE SHALL BE LIMITED AT...

Страница 6: ...anel and remove door cap Remove the translucent durotrans sign from the protective cardboard sleeve remove protective film from both sides of sign and install by sliding the sign panel from the top of...

Страница 7: ...0 sec For hot water 30 32 OZ 30 sec for cold water 5 Allow up to 50 minutes for the water to reach a temperature of 175 F The heat up time will depend on the water inlet temperature the input voltage...

Страница 8: ...bration should be performed at initial machine set up and each time the product density or viscosity changes If same product is used I e just changing out an empty box of the same product channel does...

Страница 9: ...ibrated as indicated by channel light 7 5 Step 4 Press button 2 again machine will pump concentrate into measuring cup for 30 seconds When concentrate stops read concentrate volume in ounces from cup...

Страница 10: ...will move to Middle button on display Move the graduated cylinder at least 8 fl oz under the Middle Dispensing head repeat steps 3 5 For Middle and Right Dispense Heads When Right dispense info is St...

Страница 11: ...Water pipe connecting and fixtures directly connected to a potable water supply shall be sized installed and maintained in accordance with Federal Sate and Local codes section 7 Automatic Sanitation...

Страница 12: ...e the dispense cap by pulling it upward 2 Grab and twist the whipping chamber clockwise and pull it off the mounting plate 3 Pull the whipper blade off the motor shaft Notice the flat keyway on the sh...

Страница 13: ...DispenseTT Push Hold center button for manual dispensing Example Program the center button to manually dispense once drink per channel Disable outer buttons on each channel 26H HHSEE PAGE 17 Indicates...

Страница 14: ...ch dispense for a small cup dispense the center button for a large cup dispense and the 3PP rd PP button for a manual dispense HH27HSEE PAGE 16 All Buttons Enabled C Hot Cold Water Dispense Ability to...

Страница 15: ...2 Press and hold until display changes to rAt Step 3 Press Button to be Programmed Display will change to a Ratio Value 3 0 Step 4 Toggle Ratio Value or When desired ratio value is obtained press cen...

Страница 16: ...nd hold until display changes to Por Step 3 Press Button to be Programmed Display will change to a Ounce Volume Value 3 0 Step 4 Toggle Volume Value or When desired Volume ounce value is obtained pres...

Страница 17: ...lay changes to Por Step 3 Press Button to be Programmed Display will change to an Ounce Volume Value 3 0 Step 4 Toggle Ounce Volume Value until display Reads on or off If off is selected button is dis...

Страница 18: ...hold until display changes to o Step 3 Press Button to be Programmed Display will change to Temp Option Hot Step 4 Press either button to toggle hot or cold ambient water temperature Press center butt...

Страница 19: ...tep 2 Press and hold until display changes to bln Step 3 Press Button to be Programmed Display will change to on or off on Step 4 Toggle on off or Center Button stores last value displayed Repeat step...

Страница 20: ...le button changes display to on Step 3 Pressing Left or Right buttons toggles channel indictator to select channel To Enable Disable Step 5 Pressing Left or Right buttons toggles display on or off Pre...

Страница 21: ...and hold for 1 second display changes to bag Step 2 Pressing Left Middle or Right buttons will reset the bag count to full for corresponding channel Left Middle Right Note When indicator light remain...

Страница 22: ...t Water Tank Step 1 Press and hold until display changes to Step 2 Release and repress Middle Button display changes to 180 Step 3 Toggle Temperature Value or When desired Temperature value is obtaine...

Страница 23: ...23 Service Calibration and Troubleshooting Cabinet Access Lift up Remove LH side panel POWER PANEL VALVE ACCESS...

Страница 24: ...bration and Troubleshooting Cabinet Access Cont d 1 REMOVE BRASS THUMBNUTS 4 PL FROM INSIDE MACHINE LIFT REMOVE TOP PANEL 2 LIFT REMOVE BACK PANEL Machine Panel Removal Component Access 3 LIFT AND REM...

Страница 25: ...t need re calibration unless A dispensing valve is replaced or the measured dispense volume does not match the displayed setting Step 1 Press hold Button 2 Settings After approximately 5 seconds Displ...

Страница 26: ...ote on previous page Depress button 2 Settings Display will change to 0 30 Place a measuring cup at least 32 fl oz under the left dispensing head and as shown by indicator light 24 5 Step 4 Press butt...

Страница 27: ...ndicator Light will move to Middle button on display Move the measuring cup at least 32 fl oz under the Middle Dispensing head repeat steps 3 5 For Middle and Right Dispense Heads When Right dispense...

Страница 28: ...ee page HH15 6 Drink too weak a Concentrate calibration settings incorrect b Water to concentrate ratio incorrect a Recalibrate concentrate settings see page35H 8 b Adjust ratio see page HH15 7 Drink...

Страница 29: ...p 105115 16v Main board w whipper 102027 Pump Board 103373 Encoder Board 103374 Switch Door Safety 103416 Switch Membrane 102066 Drip Tray Cup Rest 103426 Plastic Parts Whipper Blade 102057 Whipper Se...

Страница 30: ...ilter Block PN 511053 120 240 Terminal Main Board Whipper Board PN 102027 Pump Board PN 103373 Dump Valve PN 102068 3 Display Board PN 102026 Drain Tray Housing PN 103420 BPC Bulb Flourescent 8W PN 10...

Страница 31: ...l Reset Thermostat PN 111593 Heating Element PN 705439 10 Tank Gasket PN 102221 Cooling Fan PN 205148 Welded Tank with Studs PN 103322 Page 88 Remove Brass Thumbscrews in Compartment Upper Rear Lift a...

Страница 32: ...Whipper Pump Ass y Whipper Dosing Head PN 102046 Whipper Chamber PN 102045 Whipper Restrictor PN 102044 Whipper Blade PN 102051 Slinger Washer PN 102048 Whipper Seal PN 102049 Whipper Base PN 102047 R...

Страница 33: ...33 Service Calibration and Troubleshooting Whipper Pump Motors Whipper Motor PN 102060 Whipper Motor PN 102060 Whipper Motor Spacer PN 102060 2 Pump Motor Spacer PN 102043 4 Pump Motor PN 102042...

Страница 34: ...34 Service Calibration and Troubleshooting Dump Valves Flow Rate Adjustments Clockwise Decreases Flow Counter Clockwise Increases Flow H2O Hot Flow Control Valves A...

Страница 35: ...b1 S Whipper 1 shorted circuit Fuse Whipper board b2 S Whipper 2 shorted circuit Fuse Whipper board b3 S Whipper 3 shorted circuit Fuse Whipper board P1 S Pump 1 shorted circuit 16V supply Pump board...

Страница 36: ...TATE RELAY DRIVER 120VAC MAIN TERMINAL BLOCK BALLAST 24VAC 5 10 9 4 8 3 7 2 6 1 BK BK GY BL OR WH BK LEFT MIDDLE RIGHT New Bag RATIO Settings RATIO Rinse AUTO RINSE FUSE WH BK OR WH LEFT CENTER RIGHT...

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