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NOTICE:

This document provides instructions for the replacement of the Incline Motor Assembly on the Nautilus

™

T618 Treadmill.

If you need assistance, please call Nautilus Customer Service at 1-800-605-3369.

1. Unplug the power cord from the machine and wait 5 minutes. Place the

power cord in a secure location.

2. Using a #2 Phillips screwdriver remove the 4 indicated screws and two

additional screws from the Motor Cover. Lift and remove the Motor Cover.

3. Using a #2 Phillips screwdriver remove the 2 indicated screws from the

MCB Cover. Lift and remove the MCB Cover.

4. Remove the connectors for the Incline Motor Potentiometer and the

Incline Motor from the Motor Control Board after noting their locations.

Note:

Be sure to note where all cables attach for re-assembly.

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the

wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure

location.

Motor Cover

MCB Cover

Incline Motor Assembly

Motor Control Board

(MCB)

Содержание T618

Страница 1: ...embly 67 12 Replace the Deck Suspension 71 13 Replace the Deck Wheel and Shroud 74 14 Replace the Drive Belt 77 15 Replace the Front Roller 81 16 Replace the Incline Motor Assembly 86 17 Replace the I...

Страница 2: ...ranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If necessary request replace...

Страница 3: ...MENSIONS AND TOLERANCES PER ASME Y14 5M 1994 2 5 1 5 0 75 0 25 1 X X X X XX X XXX ANGULAR reproduced in whole or part provided to third parties or used for any purposes other than the performance of w...

Страница 4: ...to our website at www nautilus com prop65 57 7 146 5 cm 35 2 89 5 cm 72 4 184 cm Maximum User Weight 350 lbs 158 8 kg Maximum Inclined Deck Height 17 2 inches 43 7 cm Assembled Weight approx 253 5 lbs...

Страница 5: ...apter should be used only until a properly grounded outlet can be installed by a qualified electrician The tab for the grounding screw must be connected to a permanent ground such as a properly ground...

Страница 6: ...walking deck and continue to hold the deck handle for the first part of the fold process 0 15 degrees Release the deck handle and lift the walking deck fully upward and engage the hydraulic lift Be su...

Страница 7: ...d material or other objects that may hamper your ability to move freely with a sufficient clear workout area A rubber mat below the machine is recommended to prevent electrostatic discharge and protec...

Страница 8: ...dmill comes equipped with a durable high quality walking belt designed to provide many hours of reliable ser vice The walking belt on a treadmill that has not been operated for a length of time either...

Страница 9: ...family 1 Download the free Software App named Nautilus Trainer The software app is available on iTunes and Google Play Note For a complete list of supported devices review the software app on iTunes o...

Страница 10: ...kout use a damp cloth to wipe your machine and Console free of moisture With the Walking Deck lowered if an edge of the Walking Belt can be seen adjust it until the edge is not visible Note Avoid exce...

Страница 11: ...unnecessary friction and wears the belt motor and electronics 4 Push PAUSE STOP twice to stop the walking belt and end the Quick Start workout 6mm 6mm Aligning the Walking Belt The walking belt should...

Страница 12: ...machine Place the power cord in a secure location Note Make sure the treadmill is located on a surface that is easy to clean 3 Fold the treadmill Refer to the Moving the Machine procedure in this man...

Страница 13: ...your machine and start the belt at the slowest speed Let the belt operate for approximately 15 seconds Be sure not to touch the walking belt or step on the power cord Keep bystanders and children away...

Страница 14: ...E Console Cable I O O Remote Speed Control Y Handlebar Shroud Left F Remote Speed Control Wire Upper P Handlebar Shroud Right Z Remote Incline Control G Console Grounding Cable Q Base Shroud Right AA...

Страница 15: ...oller RR Deck Release Cable EE Fuse LL Walking Deck SS Incline Adjuster FF Power Input MM Base Support TT Pivot Assembly GG Motor Control Board MCB Cover NN Deck Cushioners UU Belt Tensioner HH Motor...

Страница 16: ...until screen displays RESET LOG NO 11 If you have recorded all the numbers press Up Arrow and screen will display RESET LOG YES Press OK 12 Press PAUSE STOP to return to home screen RECORD FIRMWARE VE...

Страница 17: ...working outlet NO YES Is the machine Circuit Breaker tripped Issue resolved Replace Circuit Breaker Press Circuit Breaker Switch next to the Power Switch to reset the Circuit Breaker Unplug the power...

Страница 18: ...e source of the noise YES YES YES NO Check and tighten Deck Bolts Replace Deck if it persists Start a manual workout and advance the speed to 2 0 mph Is the noise present Is the noise a thump bump tha...

Страница 19: ...w troubleshooting steps BeltsWontStayMoving pdf Issue resolved NO YES Did House or Machine breaker trip HOUSE MACHINE Try another outlet Machine will not work with some older GFI AFI or in houses with...

Страница 20: ...ng noises or move without the rails inclining Be patient as the Motor moves slowly Replace Incline Motor Refer to Replace the Incline Motor procedure in the Service Manual and reseat all cable connec...

Страница 21: ...st Strap Contact Chest Strap Dry or heavily calloused hands may need a heart rate cream to make better contact Is the issue still present YES NO Replace Chest Strap Follow Service Mode Procedure 2 to...

Страница 22: ...test Machine working NO NO Contact Tech Support at 800 861 7401 for further assistance Follow Service Mode Procedure 2 to check firmware version and error codes Replace Safety Key Issue resolved YES N...

Страница 23: ...Setup Maode ensure that the correct units of measure are set NO Is the issue still present YES Issue resolved Follow Service Mode Procedure 2 to check firmware version and error codes Contact Tech Sup...

Страница 24: ...tart button beeps or causes the Display to change then the Console is NOT defective Refer to NoPower troubleshooting procedure Cycle the power off on If the issue persists continue on with the trouble...

Страница 25: ...wait 5 minutes Remove Motor and MCB Cover Verify Speed Sensor is properly aligned and check Sensor and wire for damage Disconnect machine power for 1 minute Follow Service Mode Procedure 3 to reset Co...

Страница 26: ...assistance Issue resolved Run the Belt at low speed and attempt to stop the Belt with your foot Does Belt slip NO Align the Walking Belt Can Belt be aligned Align the Walking Belt tension Shut off mac...

Страница 27: ...nsole display shows the UNITS prompt with the current setting Push the Increase Decrease buttons to change between MILES and KM 7 Push OK to set 8 The Console display shows the Sound Settings prompt w...

Страница 28: ...ERMINA M ENTER MFG TES MCB Calibration Procedure Item J of Engineering Mode 1 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to...

Страница 29: ...With the machine at the Power Up Mode screen push and hold down the PAUSE STOP button and the Down arrow button for 3 seconds to shift the Console into the Demonstration Mode To exit Demonstration mo...

Страница 30: ...tanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do m...

Страница 31: ...e away from rotate the Adjustment Bolt a 1 4 turn clock wise 3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the Walking Belt is centered 5 Final Inspection Inspect...

Страница 32: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Страница 33: ...ull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the wa...

Страница 34: ...ndle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of...

Страница 35: ...oot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service o...

Страница 36: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Страница 37: ...ng deck fully upward and engage the hydraulic lift Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure...

Страница 38: ...he Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismou...

Страница 39: ...a 13mm wrench and a 6mm hex wrench attach the new Base Frame Weldment to the Deck Frame 20 Using a 13mm wrench and a 6mm hex wrench re attach the Lift Shock to the Base Frame Weldment Be sure to keep...

Страница 40: ...ly Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly...

Страница 41: ...et up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Be aware tha...

Страница 42: ...es before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to...

Страница 43: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Страница 44: ...click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arm...

Страница 45: ...cient space to tilt the walking deck onto the left side and then onto the Walking Belt The Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on...

Страница 46: ...the Bottom Motor Cover Remove the old Bottom Motor Cover 20 Place the new Bottom Motor Cover onto the Deck Frame and attach it using a 2 Phillips screwdriver 21 Using a 13mm wrench and a 6mm hex wren...

Страница 47: ...Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly h...

Страница 48: ...et up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Be aware tha...

Страница 49: ...standers Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do...

Страница 50: ...Cover Lift and remove the MCB Cover 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage...

Страница 51: ...7 Re install all remaining parts that were removed in reverse order RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor N N G L L 2 1 3 4 N G L To Choke...

Страница 52: ...to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these compon...

Страница 53: ...ware 4 Unsnap and remove the Right and Left Tray from the Console and Handlebar Assembly 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce...

Страница 54: ...rubber band or piece of wire Note Do not crimp the Cables 6 Using a 6mm hex wrench remove the indicated hardware from the Right Upright 7 From the Left Upright disconnect the Remote Incline Control Ca...

Страница 55: ...connect all the Cables Note Do not crimp the Cables 12 Re install all remaining parts that were removed in reverse order Note When re attaching the Console Backing be sure to attach the hard ware mark...

Страница 56: ...nders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do mai...

Страница 57: ...re removed in reverse order 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and...

Страница 58: ...affic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a se...

Страница 59: ...chine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owne...

Страница 60: ...ine Place the power cord in a secure location Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury t...

Страница 61: ...ed in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straig...

Страница 62: ...To remove the Right Roller Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lo...

Страница 63: ...e walking deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking...

Страница 64: ...remove the Walking Belt Guides and attach them to the new Walking Deck in the same orientation 20 Turn over the new Walking Deck Assembly and replace it between the Walking Belt in the same orientati...

Страница 65: ...arts stores Lube N Walk Treadmill Lubrication Kit available from your local specialty fitness dealer or Nautilus Inc 27 Manually rotate the belt 1 2 of the length of the belt and apply lubricant again...

Страница 66: ...is free from grease or oil Clean off any excess oil from the machine surfaces 35 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do no...

Страница 67: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintena...

Страница 68: ...lbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second pe...

Страница 69: ...r 8 With the Right Rear Roller Cover removed the spring that connects to the Deck Release Handle can be seen Note the orientation of the spring to assist with re assembly 9 Using a 2 Phillips screwdri...

Страница 70: ...ject on or around the treadmill to spill or cause blockage from the fully unfolded position 17 Slightly push the walking deck forward toward the console and then push the Deck Release Handle until the...

Страница 71: ...d the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Страница 72: ...arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear rolle...

Страница 73: ...d then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Kee...

Страница 74: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Страница 75: ...lly with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt...

Страница 76: ...walking deck forward toward the console and then push the Deck Release Button until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking de...

Страница 77: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Страница 78: ...d Sensor and can easily be shifted accidentally during replacement procedures 5 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 6 Using a 13mm Open Ended Wrench rotate the Belt T...

Страница 79: ...the Front Roller 9 Replace the old Drive Belt with the new Drive Belt around the Front Roller 10 Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into th...

Страница 80: ...5 seconds to go into the Console Setup Mode The Console display will show the Date prompt with the current setting 20 Push the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 2...

Страница 81: ...placement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away...

Страница 82: ...ch loosen the Walking Belt with the Adjustment Bolts found on both Rear Roller Covers Loosen the Adjustment Bolts only until the Walking Belt slides past the Rollers freely Do not loosen the Adjustmen...

Страница 83: ...tally during replacement procedures 6 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 7 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to remove the Drive...

Страница 84: ...the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 14 Roll the Drive Pulley...

Страница 85: ...le displays RUN MCB CAL Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 24 With the area...

Страница 86: ...rs Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do mainte...

Страница 87: ...d remove the MCB Cover 4 Remove the connectors for the Incline Motor Potentiometer and the Incline Motor from the Motor Control Board after noting their locations Note Be sure to note where all cables...

Страница 88: ...sitive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke Incline Motor Potentiometer Cables Incline Moto...

Страница 89: ...s do not lock in place and can abruptly move Injury to you or damage to the machine can occur 7 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure th...

Страница 90: ...achine back upright and that the area is clear Incline Motor Assembly Incline Motor Assembly This step requires two people Be sure there is adequate clearance for the raised deck Some components of th...

Страница 91: ...the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 22 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineering Mode The C...

Страница 92: ...all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps i...

Страница 93: ...ight disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Not...

Страница 94: ...click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arm...

Страница 95: ...he Walking Belt should rest on the ground Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismou...

Страница 96: ...the new Weldment 20 Using a 13mm wrench and a 6mm hex wrench attach the Incline Weldment to the Deck Frame and Base Frame Weldment 21 Using two 17mm wrenches re attach the Incline Weldment to the Incl...

Страница 97: ...ly Note This step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly...

Страница 98: ...eck 28 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend your knees and keep y...

Страница 99: ...t all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps...

Страница 100: ...arts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure...

Страница 101: ...Cable Assembly from the Lift Shock 9 Using a 13mm wrench and a 6mm hex wrench remove the indicated hardware with arrow from the Lift Shock Note Be sure to note the orientation of the Lift Shock for re...

Страница 102: ...the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 14 The hydraulic lift is set up to...

Страница 103: ...e to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when...

Страница 104: ...e Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire Note Do not crimp the Cables 5 Using a 6mm hex wren...

Страница 105: ...ocked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is c...

Страница 106: ...is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 16 Slightly push the walking deck forward toward the console and then push the Deck Release Handle u...

Страница 107: ...nnector from the Motor Control Board after noting the location Note Be sure to note where the Lower I O Cable attaches for re assem bly 21 Remove the old Lower I O Cable from the Frame Assembly Route...

Страница 108: ...108 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke Lower I O Cable...

Страница 109: ...rgency dismounts from the machine 26 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 27 Slightly push the walking deck forward towar...

Страница 110: ...e with the followed by the remaining hardware Be sure to follow all warnings when rotating the Walking Deck and lowering the Walking Deck 30 Final Inspection Inspect your machine to ensure that all ha...

Страница 111: ...to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when yo...

Страница 112: ...ght disconnect the Grounding Input Output and Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with a Zip Tie rubber band or piece of wire...

Страница 113: ...e click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both ar...

Страница 114: ...able to the lower connector of the old Middle I O Cable 15 Gently pull the old I O Cable from the Right Upright This will pull out the old I O Cable and place the new I O Cable Note Be sure the cable...

Страница 115: ...the side of the machine Keep clear of the movement path of the walking deck 21 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down M...

Страница 116: ...re working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets away from the product being...

Страница 117: ...e the Motor Cover 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover Lift and remove the MCB Cover To reduce the risk of electrical shock or unsupervised usage of the eq...

Страница 118: ...their locations Note Be sure to note where all cables attach for re assembly RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filte...

Страница 119: ...to loosen the Drive Belt Note To assist with reassembly be sure to record the number of threads exposed before loosening 9 Using a 6mm hex wrench remove the indicated screws from the Motor Mount Remov...

Страница 120: ...18 Using a 6mm hex wrench fully tighten the screws that attach the Mo tor Assembly to the Frame 19 Connect the Motor Connectors to the Motor Control Board following the previous route Note Be sure to...

Страница 121: ...bration procedure will begin by automatically moving the Walking Belt and lifting the Deck through the full range of incline motion Be sure not to touch or allow anyone else to touch the machine while...

Страница 122: ...ure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person whe...

Страница 123: ...dicated screws from the MCB Cover Lift and remove the MCB Cover 4 Remove the connectors from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re as...

Страница 124: ...124 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Sensor To Filter To Motor To Incline Motor To Choke...

Страница 125: ...the OK button The calibration procedure will begin by automatically moving the Walking Belt and lifting the Deck through the full range of incline motion Be sure not to touch or allow anyone else to...

Страница 126: ...to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when yo...

Страница 127: ...install the parts that were removed in reverse order 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine ha...

Страница 128: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Страница 129: ...e order 4 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for corre...

Страница 130: ...eplacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pets awa...

Страница 131: ...ch loosen the indicated screws on the Motor Mount 6 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the Drive Belt Note To assist with reassembly be sure to record the...

Страница 132: ...p the Drive Belt onto the Motor Pulley With the Drive Belt looped onto the Motor carefully roll the Drive Belt onto the Drive Pulley in a clock wise motion Be sure the Belt does not come off of the Mo...

Страница 133: ...es until the Console displays the TOTAL RUN HOURS screen 21 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineering Mode The Console display will...

Страница 134: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenan...

Страница 135: ...ft and remove the Motor Cover 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover Lift and remove the MCB Cover To reduce the risk of electrical shock or unsupervised usa...

Страница 136: ...age 7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use un...

Страница 137: ...Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and pe...

Страница 138: ...g deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Us...

Страница 139: ...k Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismounts from the machine 9 Make sure there i...

Страница 140: ...the same orientation 15 Using a 6mm hex wrench re attach the Adjustment Bolt to the Rear Roller Note Be sure to tighten the Adjustment Bolt the same number of turns it took to loosen the Walking Belt...

Страница 141: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Страница 142: ...lbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second pe...

Страница 143: ...se blockage from the fully unfolded position 11 Slightly push the walking deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the wal...

Страница 144: ...Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintena...

Страница 145: ...and Handlebar Assembly 5 From the Right Upright disconnect the Grounding Input Output Remote Speed Control Cables Do not allow the Grounding and I O Cable to fall into the Right Upright Secure it with...

Страница 146: ...ifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physica...

Страница 147: ...e Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Assembly has been at tached 15 Reinstall the right Base Shroud...

Страница 148: ...e that you use proper lifting technique bend your knees and keep your back straight Be aware that the walking deck can possibly drop quickly in the last part of the movement 20 Re install all remainin...

Страница 149: ...bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you...

Страница 150: ...CB Cover Lift and remove the MCB Cover 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usag...

Страница 151: ...7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until...

Страница 152: ...nd the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children...

Страница 153: ...aulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting...

Страница 154: ...r Roller Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lower 9 Using a 2 Ph...

Страница 155: ...walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 15 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2...

Страница 156: ...t all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps...

Страница 157: ...istance affects the performance of the Speed Sensor and will be used for the re assembly process 4 Cut the 3 Zip Ties that secure the Speed Sensor Cable 1 Unplug the power cord from the machine and wa...

Страница 158: ...e 2 indicated screws from the MCB Cover and remove it MCB Cover Motor Control Board MCB RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor Potentiometer To Lower I O Cable To Speed Senso...

Страница 159: ...he Zip Ties Be sure not to cut the Speed Sensor Cable 10 Using a 2 Phillips screwdriver attach the new Speed Sensor and adjust it to be the same distance as the old Sensor from the Drive Pulley 11 Re...

Страница 160: ...tanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do m...

Страница 161: ...nism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can...

Страница 162: ...ck forward toward the console Push the Deck Release Handle until the lift shock releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the si...

Страница 163: ...e Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders children and...

Страница 164: ...ep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if...

Страница 165: ...r Cover the Tilt Release Handle must be pushed for additional clearance Be sure not to pull down on the Deck when the Tilt Release Handle is pushed or the Deck may begin to lower 8 Using a 2 Phillips...

Страница 166: ...king deck forward toward the console and then push the Deck Release Handle until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck...

Страница 167: ...Drive Pulley This distance affects the performance of the Speed Sensor and can easily be shifted accidentally during replacement procedures 19 Make the Drive Belt come off of the Drive Pulley by rolli...

Страница 168: ...screw from the Front Roller 21 Lift and pivot the Front Roller out of the Frame and slide it out of the Walking Belt This will free the Drive Belt from the Front Roller 22 Using a 6mm hex wrench remov...

Страница 169: ...tion 30 Loop the Drive Belt around the Front Roller Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into the Bracket 31 Using a 6mm hex wrench attach th...

Страница 170: ...can occur 38 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the tread...

Страница 171: ...imes 47 Switch off your machine 48 Take care to clean up any excess lubricant from the deck To decrease the possibility of slipping be sure the deck area is free from grease or oil Clean off any exces...

Страница 172: ...n 56 Flip the power switch to OFF Calibration is now complete for the machine 57 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not...

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Nautilus T618, Руководство по обслуживанию

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