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IMPORTANT INSTRUCTIONS FOR SSVH MODELS

HOW THESYSTEM WORKS WITHRADIANTHEAT

BOTH THE SUPER-E SSV AND SSVH MODELS ARE VERY EFFICIENT AND POWERFUL WATER HEATING DEVICES. THE
SUPER-E SSV AND SSVH MODELS PRODUCE LARGER AMOUNTS OF HOT WATER IN A VERY SMALL COMPACT DESIGN,
WHEN COMPARED WITH CONVENTIONAL WATER HEATERS. HEAT TRANSFER PRODUCTS HAS DESIGNED THE SUPER-E
SSVH MODEL EXCLUSIVELY AS A COMBINED HOT WATER/RADIANT SPACE WATER HEATER. THE UNITS ARE BUILT WITH
A SECONDARY HEAT EXCHANGER TO TRANSFER HEAT FROM THE STORED WATER INTO THE CIRCULATOR LOOP FOR
THE FLOOR, CEILING, OR BASEBOARD RADIANT SYSTEM. THIS SECONDARY HEAT EXCHANGER ALLOWS THE SUPER-E
SSVH MODEL TO HEAT BOTH THE DOMESTIC WATER AND PROVIDE OUTPUT BY THE INSTALLATION OF A RE-CIRCULA-
TION LINE CONNECTED FROM DOMESTIC HOT WATER OUTLET TO DOMESTIC COLD WATER INLET. THE SUPER-E
SSVH-130 MODEL CAN TRANSFER UP TO 110,000 BTU’s IN THE SECONDARY HEAT EXCHANGER AND ALSO DELIVER 180
GALLONS OF HOT WATER IN THE FIRST HOUR OF OPERATION. EVEN SUPER-E SSV MODELS MAKE GREAT RADIANT
HEATERS, WHEN DOMESTIC HOT WATER IS NOT NEEDED IN THE INSTALLATION. ANOTHER IMPORTANT FEATURE IS
THAT BOTH SSV AND SSVH MODELS HAVE THE ABILITY TO DIRECT VENT WITH A ZERO CLEARANCE TOLERANCE TO ANY
COMBUSTIBLE SURFACE, WHICH ENABLES THE SUPER-E TO BE INSTALLED VIRTUALLY ANYWHERE! THIS TYPE OF
POWER, EFFICIENCY, AND INSTALLATION FLEXIBILITY IN SSV AND SSVH MODEL APPLIANCES IS A SUPER-E EXCLUSIVE
THAT NO OTHER WATER HEATER MANUFACTURER CAN OFFER!

HOW THESYSTEM WORKS WITHHEATING/COOLING

BOTH SSV AND SSVH MODELS CAN WORK IN CONNECTION WITH AIR HANDLING EQUIPMENT TO PROVIDE AIR OR RADI-
ANT HEATING, COOLING, AND DOMESTIC HOT WATER. THESE TYPES OF SYSTEMS PROVIDE THE ADVANTAGE OF
ZONED HEATING AND COOLING; WHICH PROVIDE MUCH GREATER COMFORT AND OPERATING EFFICIENCY VERSUS
CONVENTIONAL SYSTEMS.

HOW TO INSTALLTHESYSTEM

IN THIS MANUAL YOU WILL FIND SAMPLE DRAWINGS WHICH CAN PROVIDE YOU WITH IDEAS ON HOW TO LAY OUT THE
SYSTEM.  THE USE OF A MIXING VALVE IS ALWAYS RECOMMENDED TO ACHIEVE FLEXIBILITY IN ADJUSTING TEMPERA-
TURE TO MEET THE SYSTEM DEMAND. IT IS ESSENTIAL TO READ THIS INSTALLATION MANUAL TO ASSURE PROPER
OPERATION OF THE VOYAGER SYSTEM. AREAS IN THIS MANUAL THAT NEED SPECIAL ATTENTION ARE “CONDENSATE
REMOVAL”; “VENTING OF COMBUSTION GASES”; AND “CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC
HOT WATER OUTLET, DOMESTIC COLD WATER INLET”.

NOTE:

IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AND OPERATING
A MIXING VALVE FOR A DOMESTIC HOT WATER SYSTEM!

HOW TO SIZE THECOMBINATIONSYSTEM FOR RADIANTHEATING

IT IS IMPORTANT TO SIZE BOTH HEATING LOAD AND DOMESTIC HOT WATER LOAD, IN CHOOSING WHICH SUPER-E SSVH
MODEL YOU WILL NEED TO PURCHASE FOR THE JOB. ON THE FOLLOWING PAGE IS A CHART WHICH REPRESENTS
DESIGN OUTPUTS OF THE SECONDARY HEAT EXCHANGER IN THE SUPER-E SSVH MODEL. THIS CHART OUTLINES OUT-
PUT CHARACTERISTICS IN TERMS OF FLOW RATE THROUGH THE SECONDARY HEAT EXCHANGER, TEMPERATURE RISE,
AND BTU OUTPUT. IT IS IMPORTANT TO CHECK WITH YOUR RADIANT SUPPLIER ON THE OUTPUT TEMPERATURE,
DESIGN TEMPERATURE RISE OR DELTA TEE, AND THE TOTAL BTU OUTPUT REQUIRED FOR THE JOB. A BRONZE CIRCU-
LATOR BETWEEN DOMESTIC HOT WATER OUTLET AND DOMESTIC COLD WATER INLET IS REQUIRED. ONCE YOU HAVE
DETERMINED YOUR SYSTEM OUTPUT REQUIREMENTS, REFER TO “SUPER-E SSVH MODEL SIZING CHART” ON NEXT
PAGE TO DETERMINE MODEL AND FLOW RATE REQUIRED THROUGH THE SECONDARY HEAT EXCHANGER; IN ORDER TO
MEET THE LOADS OF THE SYSTEM. EXAMPLES ARE PROVIDED TO GUIDE THROUGH THE SELECTION PROCESS. ONCE
WE KNOW THAT THE SECONDARY HEAT EXCHANGER HAS BEEN SIZED CORRECTLY TO MEET THE RADIANT HEAT LOAD,
WE MUST NOW LOOK INTO THE HOT WATER LOAD. FIRST YOU NEED TO UNDERSTAND THE DIFFERENCE BETWEEN

FIRST DRAW

CAPACITY AND

FIRST HOUR

CAPACITY. FIRST DRAW CAPACITY IS ESTABLISHED AS THE TIME FRAME AT

DIFFERENT OUTPUT RATES WHICH THE SUPER-E SSVH MODEL CAN DELIVER THE DESIRED TEMPERATURE BEFORE THE
TANK RATE INPUT AND STORAGE ARE CONSUMED. THIS USUALLY OCCURS WHEN THERE IS A LARGER DRAW OF HOT
WATER IN A VERY SHORT TIME FRAME. (

EXAMPLE:

HOT TUB 80 GALLON WITH A FILL RATE OF 10 MINUTES) FIRST

HOUR RATING IS ESTABLISHED AS A RATING SYSTEM TO COMPARE THE WATER HEATER’S ABILITY TO RECOVER OVER A
ONE HOUR PERIOD. THE FIRST HOUR RATING CAN BE VERY MISLEADING WHEN THE HOT WATER LOAD IS REQUIRED IN
A VERY SHORT PERIOD OF TIME. NOW WE CAN DETERMINE WHICH SUPER-E SSVH MODEL WILL SUIT YOUR NEEDS FOR
THE JOB. TO DO THIS, REFER TO THE DOMESTIC HOT WATER CHART. IF THE DOMESTIC HOT WATER DEMANDS EXCEED
THE SUPER-E SSVH’S CAPACITY, THEN A STORAGE RE-CIRCULATION TANK CAN BE INSTALLED TO MEET THE SYSTEM
HOT WATER LOAD. AFTER YOU HAVE SIZED YOUR DOMESTIC LOAD AND HEATING LOAD, YOU ARE NOW READY TO
CHOOSE THE SUPER-E SSVH MODEL SUITABLE FOR THE JOB!

Содержание ANSI Z 21.10.3

Страница 1: ... 1 888 OK NATCO FAX 1 718 291 6870 sales cust svc or visit our website at www nationalcombustion com 2006 2005 2004 National Combustion Co Inc PAGE 1 LP 41 REV 1 1 06 OPERATING INSTALLATION AND SERVICE MANUAL FOR THE VOYAGER GAS FIRED WATER HEATER SUPER HIGH EFFICIENCY GAS FIRED WATER HEATING COMBINATION APPLIANCE ...

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Страница 3: ...s opened or panel is removed Under no circum stances shall National Combustion Co Inc be held liable for any such water damage whatsoever This water heater must not be located near flammable liquids such as gasoline adhesives solvents paint thinners butane liquefied propane etc as the controls of this appliance could ignite those vapors causing an explosion TEMPERATURE AND PRESSURE RELIEF VALVE A ...

Страница 4: ...It could take as long as 5 minutes before the water heater will physically lock out during the water heater operation Remedy Low water condition in tank Turn off the electric supply make sure that the cold water supply is turned on and the water heater is completely filled with water Verify this by opening a hot water faucet allowing the water to flow until all the air is removed and clear water i...

Страница 5: ... entire gas line to the connection at the Super E is no smaller than 3 4 In the event the gas valve is exposed to a pressure greater than 1 2 PSI 14 water column the gas valve must be replaced Failure to follow all precautions below could result in fire explosion or death LP or liquefied petroleum or propane gas or Nat natural gas or city gas All gas connections must be approved by the local gas s...

Страница 6: ... elbow allowances intake and exhaust each elbow 5 of pipe should not exceed 85 The combined vent length should not be less than a combined length of 6 plus two 90 degree elbows Choose your vent termination locations carefully see pages 22 and 23 You must additionally make certain that exhaust gas does not re circulate back into the intake pipe You must place them in a open area and follow the foll...

Страница 7: ... venting as long as pipe conforms to ASTM D3965 D2661 and fittings meet ASTM D2661 D3311 Foam core pipe may be used for the entire intake system providing it conforms to ASTM F 891 and is cemented together using above materials FORLONGER VENT LENGTHS All venting must be 3 both intake and exhaust NEVER use any piping less than 3 or different size pipe on the intake and exhaust You may use 4 venting...

Страница 8: ...5 30 6 5 30 60 30 7 5 35 65 30 8 5 40 70 30 9 5 45 75 30 10 5 50 80 30 11 5 55 85 40 3 5 15 55 40 4 5 20 60 40 5 5 25 65 40 6 5 30 70 40 7 5 35 75 40 8 5 40 80 40 9 5 45 85 50 3 5 15 65 50 4 5 20 70 50 5 5 25 75 50 6 5 30 80 50 7 5 35 85 60 3 5 15 75 60 4 5 20 80 60 5 5 25 85 70 3 5 15 85 FRICTION LOSS EQUIVALENCE TABLES 2 VENTED MODELS AFTER THE FIRST 10 OF 3 3 VENTED MODELS SSV100 45R SSV130 45R...

Страница 9: ...iency appliance therefore this unit has a condensate removal system Condensate is nothing more than water vapor derived from the combustion products similar to an automobile when it is initially started This condensate does have a low PH and should be treated with a condensate filter This filter contains either lime crystals or marble crystals which will neutralize the condensate The outlet of the...

Страница 10: ... are available VERY IMPORTANT NOTE POWER MUST BE APPLIED TO THE CONTROLLER PRIOR TO ANY PROGRAMMING OPERATIONS SET POINTADJUSTMENT PROCEDURE CONTINUED To change or access the programmed temperature set point value utilize the red button on the display panel Momentarily depressing the button will briefly illustrate the existing set point value If the button is held down for more than one second the...

Страница 11: ...onditions period ic vacuuming of the cover to maintain visibility of the display and indicators is recommended In dirty environments construction sites building constructions care must be taken to keep the appliance door in place and drywall or saw dust away from appliance INTERNAL WIRING For specific wiring information please refer to the diagrams on pages 18 and 19 SHUTDOWN PROCEDURE If the burn...

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Страница 13: ...his is only a guide to correct orifice sizing WARNING If orifices are drilled the result will be poor ignition explosion severe bodily injury or death All orifices must be obtained through the factory with all necessary labels and the serial number must be provided to the factory OR WARRANTY WILL BE VOIDED SUPER E GAS CONVERSION INSTRUCTIONS FOR CONVERSION OF THE VOYAGER TO PROPANE OR NATURAL GAS ...

Страница 14: ...iance In certain circumstances multiple LED s may be lit or flashing to better pinpoint the problem Also there is a green LED on the main control board to indicate proper polarity and grounding The following charts diagrams and information can be used during troubleshooting procedures LED CONTROLLER FUNCTION MEANING LINE MONITORS INCOMING AC LINE VOLTAGE ON WHEN LINE VOLTAGE IS PRESENT BLOWER MONI...

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Страница 20: ...ds for venting the Super E can be found on pages 22 and 23 Use the following layout as a guideline certain site conditions such as multiple roof lines pitches may require venting modifications consult factory The air inlet must be a minimum of 1 vertically above the maximum snow level of 24 whichever is greater The air inlet must also be a minimum of 10 horizontally from the roof and terminated wi...

Страница 21: ...PAGE 21 Figure 3 A Direct Vent Terminal Clearances per ANSI Z21 10 3 2004 CSA 4 3 2004 ...

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Страница 27: ...THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDING SCREW WITH A 5 16 NUT DRIVER 14 REMOVE THE BLACK WIRE FROM THE FLAME RECTIFICATION PROBE BY PULLING ON IT 15 REMOVE THE IGNITOR WIRING HARNESS FROM THE CONTROL BOARD BY PRESSING ON THE TABS ON THE TOP AND BOTTO...

Страница 28: ... 200 INCH POUNDS TORQUE IN THE FOLLOWING ORDER 4 REPLACE THE BURNER MOUNTING FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMATEX HIGH STACK SPRAY A GASKET ADHESIVE SEALANT PART 99MA 5 RE INSERT THE BBURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPR...

Страница 29: ...IRE TOWARDS THE BOTTOM OF THE CONNECTOR 28 RE CONNECT THE AIR INLET PIPING BY LOOSENING THE SMALLER HOSE CLAMP ON THE AIR INLET CONNECTOR ALL THE WAY AND THEN SLIDING THE BOOT OVER THE END OF THE AIR INLET ADAPTER THEN TIGHTEN USING A 5 16 NUT DRIVER 15 SNAP THE AIR ORIFICE INTO THE END OF THE AIR INLET MANIFOLD 16 SLIDE THE AIR INLET ADAPTER OVER THE END OF THE AIR INLET MANIFOLD UNTIL THE STOP I...

Страница 30: ...PAGE 30 PARTS ILLUSTRATIONS ...

Страница 31: ... OFF POWER TO THE SUPER E 2 REMOVE THE DOOR FROM THE SUPER E CABINET 3 SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON THE GAS LINE LOCATED BEFORE THE GAS VALVE AND REMOVE THE HALF OF THE UNION THAT IS CONNECTED TO THE GAS VALVE INLET PIPE ...

Страница 32: ...VAILABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VALVE BACK INTO POSITION BY PUTTING THE GAS VALVE INLET THROUGH THE GAS VALVE INLET HOLE IN THE LEFT TOP OF THE SUPER E CABINET 3 PLACE THE GAS ORIFICE BACK ON THE BOTTOM HALF OF THE UNION AND TIGHTEN THE UN...

Страница 33: ...GGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A SMALL FLATHEAD SCREWDRIVER THIS WILL INCREASE THE GAS VOLUME IN THE COMBUSTION PROCESS A IF THE UNIT STILL DOES NOT LIGHT OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE 8 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALV...

Страница 34: ...THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF THE GAS VALVE WITH A 3 16 ALLEN WRENCH 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE B IF IGNITION WAS POOR 1 LOOK AT THE COLOR OF THE FLAME WHILE THE UNIT IS RUNNING THROUGH THE SIGHT GLASS IF IT IS GREEN OR RED IN COLOR OR THE HEATER WHISTLES ON IGNITION TURN THE ADJUSTMENT S...

Страница 35: ...ND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTER CLOCKWISE WITH A SMALL PUNCH AND HAMMER 7 RE CONNECT THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE SUPER E 9 TURN THE BLUE KNOB ON THE GAS VALVE TO ON 6 CONNECT THE VACUUM HOSE ACCORDING TO THE FOLLOWING DIAGRAM ...

Страница 36: ...DS 10 MORE THAT MANOMETER 1 EXAMPLE MANOMETER 1 READS 35 ADJUST MANOMETER 2 SO THAT IT READS 25 IF THIS DOES NOT STOP THE POOR IGNITION ADJUST THE GAS VALVE ADJUSTMENT SCREW ANOTHER 10 EXAMPLE IF MANOMETER 1 READS 35 MANOMETER 2 SHOULD BE ADJUSTED TO NOW READ 15 15 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 16 REMOVE ALL THE CLEAR VINYL HOSES FROM THE GAS VALVE 17 REMOVE TH...

Страница 37: ... AND CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AND OPERATING A MIXING VALVE FOR A DOMESTIC HOT WATER SYSTEM HOW TO SIZETHECOMBINATIONSYSTEM FORRADIANTHEATING IT IS IMPORTANT TO SIZE BOTH HEATING LOAD AND DOMESTIC HOT WATER LOAD IN CHOOSING WHICH SUPER E SSV...

Страница 38: ... IS BASED ON USING THE CIRCULATOR BETWEEN THE DOMESTIC COLD WATER INLET AND THE DOMESTIC HOT WATER OUTLET FOR SET POINT TEMPERATURES ABOVE 120 DEGREES F YOU MUST USE AN ANTI SCALD TEMPERING VALVE ON THE OUT LET TO DOMESTIC HOT WATER FIXTURES VOYAGER FIRST DRAW CAPACITY In minutes AT 140 DEGREES F Model 2 GPM 3 GPM 4 GPM 5 GPM 6 GPM 7 GPM 8 GPM SSVH90 45 20 15 9 7 5 4 3 SSVH130 45 20 16 12 10 9 7 6...

Страница 39: ... USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED TOGETHER FOR PRESSURE TIGHT JOINTS INTAKE AIR CONTAINING EXHAUST FROM ANOTHER VENT OR APPLIANCE GAS SUPPLY GAS PRESSURE TOO LOW NEED 7 GAS PRESSURE UP TO 14 GAS PRESSURE GAS METER TOO LOW IN CAPACITY GAS REGULATOR NOT SIZED PROPE...

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