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4.   Product Contents

   1.  GEN2 Series Nitrogen Generator 

   2.  Documentation

•  1 x User Guide
•  1 x Declaration of Conformity 

   3.  Packaging

•  1 x Generator support base and box cover

4.1 Packaging

All products are securely packaged in a specifically designed wooden packing box. The 

nitrogen generator will be held in a horizontal position by wooden struts used to secure the 

product to the  box base. The box top cover can be removed by removing the screws and 

lifted off in multiple pieces.

Damage to Packaging

Check immediately to establish whether damage has occurred to the external packaging 

and if the damage extends to the product inside. If there is damage to a product, contact 

the relevant supplier immediately.

The support packing box permits longitudinal stacking; however the central 

section of the packing box should not be considered load bearing. 

In no circumstances must a damaged product be used in operation. Using 

damaged products can lead to irreparable functional faults or cause serious 

physical harm. 

Содержание GEN2-1110

Страница 1: ...GEN2 NITROGEN GENERATOR USER GUIDE...

Страница 2: ...ipment Overview 9 7 System Layout 10 7 1 Site Location 11 7 2 Mechanical Installation 11 8 Electrical Control Panel 12 8 1 Remote Alarms 13 8 2 Remote Start Stop 13 8 3 Start up Procedure 13 8 4 HMI I...

Страница 3: ...ation site and be kept in an easily accessible place NOTES highlight important sections of information where particular care and attention should be paid CAUTIONS indicate any situation or operation t...

Страница 4: ...r your own safety when carrying out work on this product all relevant national safety regulations must be complied with relating to pressurized and electrical systems This product is only designed to...

Страница 5: ...oduction When a generator is specified with an internal dryer each CMS column has a unique adsorption media tube technology dryer fitted into the bottom of each column The unique intergrated dryer doe...

Страница 6: ...top cover can be removed by removing the screws and lifted off in multiple pieces Damage to Packaging Check immediately to establish whether damage has occurred to the external packaging and if the d...

Страница 7: ...den crate It is recommended that the crate be moved into position using a forklift truck or pallet truck Remove the generator from the wooden crate using an overhead crane Use the following illustrati...

Страница 8: ...15 03 382 71 33 1812 6 37 162 12 48 317 31 57 802 68 20 1732 5 GEN2 3130 1 36 18 919 21 65 550 71 33 1812 6 37 162 12 48 317 31 57 802 68 20 1732 5 GEN2 4130 1 42 79 1087 28 26 718 71 33 1812 6 37 16...

Страница 9: ...Buffer Tank Dimension H 1 2 Port 3 N2 Outlet Dimension G 1 2 Port 4 Main Power Inlet 5 HMI Screen Display 6 10 11 12 N2 Outlet pressure Gauge Sample Point 1 8 Port Top Cover 13 Silencers Mufflers Air...

Страница 10: ...ustomers responsibility to ensure pressure relief valves are fitted to the compressed air system All vessels supplied by nano come with a pressure relief valves and pressure gauge as standard 2 Buffer...

Страница 11: ...er vessel and compressed air supply The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the generator and nitrogen supply to the applications shown in the table belo...

Страница 12: ...ontrol Panel Electrical Power Requirements Supply 88 264 VAC 47 63 Hz Input Current 1 3 0 8A 115 230 VAC Main Power Connection Remote Start Stop Alarm Outputs Main Connections fig 1 RS Remote Start Ca...

Страница 13: ...wn procedure stop cycling and go into standby mode this can also be achieved by using the shutdown feature on the HMI screen displaying STANDBY on the display once completed Using remote stop start en...

Страница 14: ...to the fault log Set Time This screen allows the end user to enter the correct time and date Login Access to the Menu structures there are 3 levels of pass code protection within the screen Service R...

Страница 15: ...ff Pressure Units bar psi Installation Level 2 Access You are able to adjust the following Installation date Commissioned by Company name of commisioning engineer Service interval Service Details Leve...

Страница 16: ...tion gas at 7 25 145 psi 0 5 10 bar Allow the display to stablize before moving on to the next step 4 Follow the Sensor Calibration Procedure page 18 5 Once calibrated close ball valve B remove the c...

Страница 17: ...nd introduce calibra tion gas at 7 25 145 psi 0 5 10 bar Allow the display to stablize before moving on to the next step 4 Follow the Sensor Calibration Procedure page 18 5 Once calibrated close ball...

Страница 18: ...sor will revert back to normal monitoring mode Using the Next increment button and the Previous decrement button set the display to that of the calibration gas level Press the Enter button This will S...

Страница 19: ...he generator is left operating in a safe working condition after completion of maintenance 10 1 Daily checks Visual and functional check of the generator should be carried out daily Check the generato...

Страница 20: ...130 A BSP 130 A NPT 130 GEN2 3130 GEN2 4130 GEN2 6130 GEN2 8130 GEN2 10130 GEN2 12130 Oxygen Analyzer Recommended Service Intervals E Galvanic Cell P P P P F Zirconian Cell P Service A A XXX 130HP 2 E...

Страница 21: ...fuse 10 Inlet pressure min 88psig 6barg If not adjust inlet pressure settings check rating plate 11 Solenoid valve not functioning correctly if there is power to the coil replace valve A correctly wo...

Страница 22: ...ir supplied from an oil lubricated compressor to keep its operating temperature low to minimize oil vapor Where this is not possible an additional activated carbon adsorber must be used To claim under...

Страница 23: ...Page 23 17 110 0143 14 Electrical Schematic 14 1 GEN2 1110 2110 3110 2130 3130 4130 6130 8130 10130 12130...

Страница 24: ...46 USE CONNECTIONS 3 4 5 EARTH GREEN WIRE TO TERMINAL 3 NEUTRAL BLACK WIRE TO TERMINAL 4 LIVE RED WIRE TO TERMINAL 5 CABLE DESCRIPTIONS 1 HMI POWER LEAD 2 OXYGEN SENSOR O2 CELL 3 OXYGEN SENSOR OUTLET...

Страница 25: ...e Man ol nlet Pressure rans u er Com resse A r nlet U ER VESSEL Exhaust Control Valve Column Pressure Gauge Purge Control Valve NRV nlet Control Valve Outlet Control Valve Outlet Control Valve nlet Co...

Страница 26: ...Page 26 17 110 0143 Notes...

Страница 27: ...Page 27 17 110 0143 Notes...

Страница 28: ...704 897 2182 Fax 704 897 2183 Internet www n psi com E mail support n psi com nano purification solutions ltd Dukesway Team Valley Trading Estate Gateshead NE11 0PZ United Kingdom Telephone 44 0 191...

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