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4.0 Padding Tips 

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The Handy-Padder table rotates on a turnstile so the operator can work from one side of the padder. 
 

Counting 

Set the printer to offset each book at the output bin of the printer to keep each pad the same 
thickness.  It will also make it easier to insert chipboard. 
 
If that’s not possible, use a counter gauge.  Count out one pad, measure it with the gauge and count 
the rest. 
 

Brushing 

With regular paper and regular compound, two thin coats will work better than one thick one. 
 
When you’re applying the compound, don’t try to put the second coat on until the first coat is dry or 
the brush will stick to the compound of the first coat and ruin it. 
 

The Compound 

Regular padding compound tends to lose moisture the more it’s used so by the time you get half way 
through the bottle it is pretty thick.  To thin it out again, just add a little water and stir it

.  Don’t add too 

much, or the compound will be too thin and curl the edge of the paper. 
 
There are different formulations of compounds.  There are 20 minute , 5 minute, and NCR 
compounds as well as colored compounds. 
 

NCR 

When padding NCR or self-bonding papers that must absorb the compound, don not use too much 
pressure on the clamps.  The heavy pressure will squeeze the edge of the paper too tight and harden 
it so the compound cannot sink in.  One coat usually works fine with this type of compound.  Make 
sure the paper is good and dry before you release the pressure on the bar or the sets may not 
separate like they should. 
 

Separating the Pads 

To cut the pads apart, use an ink knife, paint scrapper, or kitchen knife.  If the knife’s edge is too 
sharp or square, it will cut into the paper rather than separate the pads.  A rounded blade seems to 
work the best. 
 

Cleaning 

The edge of the clamping bar and the door slot in the table should be cleaned after each use.  Use a 
padding knife to scrape the dried compound off the metal edges.  Finish with a wet rag or sponge. 
 

Sacrificial Sheet 

To expedite clean-up, place sacrificial sheets at the bottom of the pile covering the slot in which the 
door sits.  Discard the sheets after use. 

Содержание CH-HANDYPADDER

Страница 1: ...Challenge Handy Padder Portable Padding Press Instruction Manual...

Страница 2: ...no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The avai...

Страница 3: ...of the shipping container of your machine The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE MACHINERY COMPANY in order for the warranty to be issued for this...

Страница 4: ...t Width 17 3 4 45 cm Lift Depth 4 to 13 10 cm to 33 cm Capacity Example 14 000 8 1 2 x 11 20 bond Overall Base Area 20 15 16 53 2 cm Overall Height 26 3 16 66 5 cm Overall Length 17 1 32 43 3 cm Net W...

Страница 5: ...ward the wall 3 2 Operation 1 Jog piles for padding and place on the padder table as shown below The vertical bars may be used as left right jogging stops Jog the piles against the door and uprights F...

Страница 6: ...the door by lifting it off its hanger screws Apply padding compound to the exposed surfaces of the piles 5 Allow the compound to dry for 10 to 20 minutes Loosen the clamps and slide them out of the w...

Страница 7: ...ver after applying the compound switch on the fans The switch is located on the right hand side of the base of the machine Drying may also be accelerated by placing the door back onto the screws with...

Страница 8: ...e of the paper There are different formulations of compounds There are 20 minute 5 minute and NCR compounds as well as colored compounds NCR When padding NCR or self bonding papers that must absorb th...

Страница 9: ...8 Parts List 4 1 Main Assembly without Air...

Страница 10: ...DOOR 1 7 65010 CLAMP 1 8 A 11074 FOOT RUBBER 4 9 H 6417 5 NUT 5 16 18 HEX 2 10 H 6431 5 NUT 5 16 18 ACORN CAP 2 11 H 6910 102403 SCREW 10 24 X 1 2 BUTTON HEAD CAP 10 12 H 6918 102406 SCREW 10 24 X 3...

Страница 11: ...10 4 3 Main Assembly with Air 26...

Страница 12: ...3 E 1140 11 ROCKER SWITCH 1 14 E 2483 FAN 2 15 H 6417 5 NUT 5 16 18 HEX 2 16 H 6423 6 NUT 6 32 HEX KEP 8 17 H 6431 5 NUT 5 16 18 ACORN CAP 2 18 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 8 19 H 6...

Страница 13: ...12 4 5 Wiring Diagram E 3176 Rev A...

Страница 14: ...13 Notes...

Страница 15: ...F 1730 August 2015...

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