background image

my!

WIND 

Ltd. 

Soola 1a 

 

 

51013 Tartu, Estonia 

Email: [email protected] 

Website: www.mywind.ee 

 

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P a g e                                                                                                             2 6 / 0 7 / 2 0 1 9

 

 

Step 6: Connecting the lifting equipment 

1.  Lift the gin-pole up into a vertical position as much as the connection cable allows it.  

2.  Take the cable end with the hook and connect it to a lifting equipment. A tractor or a car with 

a  winch can be  used  in order to achieve at least 3000 kg of pulling  force (see  Figure  11). If 

you are using a car with a winch, make sure that the car has all the brakes applied at all times 

and is anchored to a strong point. The winch on the car must have a functional brake. 

! IMPORTANT: 

Keep the lifting cable under pressure all the time to prevent the gin-pole from 

falling down.  

In  this  manual  two  different  tower  levelling  techniques  are  presented.  In 

Step  8

  of  this  chapter,  a 

technique  with  the  simple  sprit  level  is  presented.  In  case  you  have  acquired  or  your  distributor 

possesses ITS-2-45 dual axis inclinometer, please follow the guideline in 

Annex 1

 before proceeding 

to 

Step 7

 and in that case skip 

Step 8

.  

 

Figure 11 

– Connecting the lifting equipment 

Step 7: Test lifting the tower 

1.  Check that all the tower segments are firmly connected together and to the base plate. Check 

that the gin-pole is connected to the 1

st

 segment. Check that all the shackles and cables are 

firmly  secured  to  the  segments,  gin-pole  and  lifting  equipment.  Clear  all  the  uninvolved 

persons from the area. 

! IMPORTANT: 

DO NOT raise the tower with a turbine until you have 

raised and  lowered the tower  without a turbine. Never stand  near  or under the tower or  gin-

pole when raising or lowering the tower. 

2.  Raise the tower slowly 

– carefully observing the tension in the cables. If your lifting equipment 

does not have enough power or begins to slip, stop the lifting process immediately and gently 

lower the tower back to the ground.  DO NOT perform any pumping movement to gain more 

power. 

3.  Raise  the  tower  until  nearly  vertical  but  with  tension  still  on  the  lift  cable  (see  Figure  12). 

Second  person  can  now  catch  the  gin-pole  and  lower  it  gently  to  the  ground  by  applying 

downward  pressure.  DO NOT allow the  gin-pole to crash to the ground, this  will but serious 

strain on the system. 

!  IMPORTANT: 

Continue applying pressure on the gin-pole, till at least 

2 tower bolts are fixed. 

Содержание 10 kW wind turbine

Страница 1: ...my WIND Ltd Soola 1a 51013 Tartu Estonia Email info mywind ee Website www mywind ee 1 P a g e 2 6 0 7 2 0 1 9 my Wind Ltd 10 kW wind turbine 10m Tower Installation Manual...

Страница 2: ...Placing the tower base plate 9 Step 2 Placing the tower 1 st segment 10 Step 3 Placing the tower 2 nd segment 11 Step 4 Placing the gin pole 12 Step 5 Placing the gin pole cables 13 Step 6 Connecting...

Страница 3: ...S 2 45 dual axis inclinometer 25 Annex 2 Tower verticality 26 General remarks Please read this manual thoroughly through before beginning the assembly No guarantee is assumed by my WIND for the correc...

Страница 4: ...possible use a my Wind distributor who has received a corresponding training to carry out the installation for you 2 Prior to installation 2 1 Important safety instructions 1 Read understand and foll...

Страница 5: ...cables and available open area may require the my Wind to be installed in a less then optimum location In general my Wind will produce more power if installed on a taller tower However towers are expe...

Страница 6: ...dation for the tower and turbine Depending on the length of the vehicle and the method used to raise the tower over 18 m might be required on the other side of the foundation for the vehicle lifting c...

Страница 7: ...5 Zn Cylinder Head Cap Screw 6 DIN 933 M16 x 40 Zn Hex Head Bolt 16 DIN 933 M20 x 45 Zn Hex Head Bolt 2 DIN 975 M27 x 500 Zn Threaded Bar 6 DIN 127 A 8 Zn Spring Washer 20 DIN 125 A 8 4 A2 Washer 48 D...

Страница 8: ...d at least 400 kg 1 11 m rod or 12 m strong blank cable For pushing the wires through the tower 1 Fork lifter tractor crane At least 400 kg of lifting force at least 3000 kg of pulling force 1 Truck w...

Страница 9: ...ughly 95 mm from the foundation surface Use WD 40 oil to lubricate the nuts before placing them on the bars 2 Place the tower base plate onto the washers and use a spirit level to level the base plate...

Страница 10: ...e you DO NOT place any body part underneath the lifted object while it is being lifted 2 Once the tower segment hinge and base plate hinges are coaxial place the M27 x 500 threaded bar through the hin...

Страница 11: ...contact with the tower 2 st segment in order not to damage the zinc layer IMPORTANT Make sure you DO NOT place any body part underneath the lifted object while it is being lifted Make sure that the s...

Страница 12: ...RTANT Make sure that the segment is securely supported and shall not fall over Figure 7 Supporting the 2 nd segment Step 4 Placing the gin pole 1 Place the gin pole hinge pipes between tower 1 st segm...

Страница 13: ...ment lifting eye pos 1 and the gin pole lower lifting eye pos 2 see Figure 9 and 10 2 Take the 6x19 8 mm cable lifting cable with thimble at one end and a hook at the other end and connect the thimble...

Страница 14: ...ip Step 8 Figure 11 Connecting the lifting equipment Step 7 Test lifting the tower 1 Check that all the tower segments are firmly connected together and to the base plate Check that the gin pole is co...

Страница 15: ...gment to the tower base plate see Figure 13 Use WD 40 oil to lubricate the bolts before placing them into the threaded holes Fix the bolts cross wise with a torque of 434 Nm going first 50 and then 10...

Страница 16: ...upper M27 nuts from the threaded bars this could result in the tower falling down 4 Once the tower is vertically levelled fix the M27 nuts cross wise with a torque of 1080 Nm going first 50 and then 1...

Страница 17: ...essure on the lifting cable to prevent the gin pole from falling down 6 Assembling the turbine Step 1 Placing the generator 1 Remove lid and yaw system flange side of the generator transportation box...

Страница 18: ...tem flange to tower 2 nd segment top see Figure 16 Use WD 40 oil to lubricate the bolts before placing them into the threaded holes Fix the bolts cross wise with a torque of 222 Nm going first 50 and...

Страница 19: ...lts with a spring washer and then a regular A2 washer and place the bolts to join the three blade cover holders to the blade holder back flange see Figure 18 Use WD 40 oil to lubricate the bolts befor...

Страница 20: ...53 Nm going first 50 and then 100 TIP Fix at first two bolts with a small torque and then place to others This will make the bolt placement easier 3 Once the blade is fixed place a support under the b...

Страница 21: ...cover and place it on top and inside of the cooling ring in a way that the tower passes through the hole for tower see Figure 21 Align the eight fixing holes in the cover and in the cooling ring 2 Ta...

Страница 22: ...1 st segment and the base plate HINT Fix the wires with the cable ties to one of the M27 threaded bars 3 Raise the tower slowly carefully observing the tension in the cables If your lifting equipment...

Страница 23: ...d bar connecting the gin pole to the tower 1 st segment and remove the gin pole see Figure 8 4 Place the A 28 washers and M27 nuts back onto the M27 threaded bar to be used again for the gin pole if n...

Страница 24: ...nd turbine We appreciate your support of our company and products Follow the Electrical connection manual on how to connect the turbine to the controller and after that you are ready to begin harnessi...

Страница 25: ...luence of side pressure 5 Take the dual axis inclinometer display and take the reading from the device If the X and Y axis readings on the display are more than 0 5 from the 0 perform next steps of th...

Страница 26: ...te from which the turbine is self orienting In this case the turbine blade cover is pointing at the direction which needs to be lifted Use the technique described in Chapter 5 Step 8 to level the towe...

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