Murphy MURPHYMATIC A900 Series Скачать руководство пользователя страница 4

Section 1: Introduction

1-1  System.
1-1.1 
The MURPHYMATIC

®

Generator Engine Control System,

Series A900 is designed to meet the requirements of the engine
control, shutdown and alarm section of NFPA-110 “Emergency
And Standby Power Systems” specification.  The controller also
meets the minimum requirements of NFPA99 “Health Care
Facilities” and the Canadian standard CAN/CSA-C282-M89
“Emergency Electrical Power Supply for Buildings” for engine
control, shutdown and alarm systems.  By combining one of the
A900 series controls with generator instruments, a complete engine
generator control panel meeting the above specifications can be
provided.
1-2  Models.
1-2.1  The Series A900 is available in three basic configurations:
1-2.1.1  Model A901 for automatic start and stop generator sets
which includes the minimum shutdowns and alarms per NFPA-
110 Level 1.
1-2.1.2  Model A902 for automatic start and stop generator sets
which includes the minimum shutdowns and alarms per NFPA-
110 Level 2.
1-2.1.3  Model A903 for automatic start and stop generator sets
which includes the minimum shutdowns and alarms per NFPA-
110 Level 2 and seven unlabeled alarm lights for  additional
customer specified alarms.
1-2.2  All models are available for 12 or 24 V DC operation.
1-2.3  All models are available for use on either two cycle or four
cycle engines.  Models for two cycle engines include an alarm
light for “Air Damper Closed” and an “Overspeed Relay” to
operate the air shutoff solenoid for overspeed shutdown.
1-2.4  Each model is made up of two parts, a Control/Display
module and a Relay module.

1-3  Purpose.
1-3.1 
This manual is directed to the installation, maintenance and
operating personnel who will be in day to day contact with the
A900 system. However the basic knowledge gained with this
material will allow those personnel to easily adjust to special
circumstances.
1-4  Definitions.
1-4.1  Throughout this manual, reference is made to organi-
zations, trade names and trademarks which may not be familiar to
the reader.  Some of these are:
1-4.1.1 CSA: Canadian Standards Association.
1-4.1.2 CAN/CSA-C282-M89: The standard for Emergency
Electrical Power Supply for Buildings, 1989 Edition.
1-4.1.3 NFPA: National Fire Protection Association.
1-4.1.4 NFPA-70: The National Electrical Code.
1-4.1.5 NFPA-99-1990: The standard for Health Care Facilities,
1990 Edition.
1-4.1.6  NFPA-110-1988: The standard for Emergency And
Standby Power Systems, 1988 Edition.
1-4.1.7 Several terms used in this manual are registered
trademarks of Frank W. Murphy Mfr.

(a)   MURPHYMATIC

®

: Refers to all Murphy automatic controls.

(b)  SELECTRONIC

®

: A name that is applied to all electronic

controls manufactured by Murphy.

(c)  SWICHGAGE

®

: A combination indicating gauge and switch.

(d)  TATTLETALE

®

: A term that refers to a shutdown indicating

device or circuit in the control panel.

1-5  How to use this manual.
1-5.1 
Section 1, 2, 4, 5, 6 and 7 contain general information that
applies to all A900 models.
1-5.2  Section 3, Model Identification, is broken into seven sub
sections.  Section 3-1 allows you to chose the model that best
fits your requirements and Section 3-2 through 3-7 explain each
models features in detail.

Section 2: Specifications

2-1  Enclosure Type.
2-1.1  
The A900 Series enclosure is designed to be mounted in a
standard electrical enclosure for indoor use.

2-2  Power Requirements.
2-2.1  
The engine controls, shutdown circuits, alarm and shut-
down indicators are powered from the engine starting battery.
The A900 series is available in either 12 or 24 V, negative ground.
2-2.2  The A900 is fused for 3 A maximum current.

2-3  Input Ratings.
2-3.1  
All input switches should be dry contact type, maximum
current is 2 mA, 8 V DC or less.
2-3.2  Frequency signal for the speed sensing circuit requires a
minimum input of 2 V rms from a magnetic pickup (preferred) or
from the tachometer terminal of the battery charging alternator.
2-3.2.1  Frequency range of the speed sensing circuits is 25 Hz to
10,000 Hz.

2-4  Output Ratings.
2-4.1  
The A900 Control / Display Module has outputs for remote
indication of alarm and shutdowns.  These outputs are transistors
that close to the negative supply (sink) and are rated at 1 amp, 30
V DC maximum.
2-4.2  The Control / Display Module also has an output for an
auxiliary starter contactor which is rated 1 A, 30 V DC maximum.
This is a transistor that closes to the positive supply (source).
2-4.3  The Relay Module includes 3 engine control relays with
contact ratings of 7 A, 30 V DC inductive.  These powered
contacts must be supplied from an 8 A fuse or circuit breaker
(customer supplied).  The 3 alarm relays have dry contacts, also
rated at 7 A, 30 V DC maximum.

2-5  Field Wiring Connections.
2-5.1  
All field wiring connections are barrier terminal blocks, UL
rated for 15 A, 300 V.

2-6  Operating Temperature.
2-6.1  
The operating temperature range of the A900 is -4°F to
158°F (-20°C to 70°C.)

Section 3: Model Identification

3-1  Model Numbers.
3-1.1  
A901-12 and A901-24: These models are designed for an
automatic start four cycle engine driven generator, and 
include the shutdown and alarm points recommended in NFPA-
110-1988 “Emergency and Standby Generator Systems” for Level
1 installations.  These controllers also meet or exceed the
minimum requirements of NFPA99-1990 “Health Care Facilities”
and with the addition of a Low Water Level alarm, the Canadian
standard CAN/CSA-C282-M89 “Emergency Electrical Power
Supply for Buildings”.  The suffix numbers -12 and -24 indicate
the engine starting battery voltage.
3-1.2  A901-2-12 and A901-2-24: These models are designed for

1

Содержание MURPHYMATIC A900 Series

Страница 1: ...SERIES A900 MURPHYMATIC GENERATOR ENGINE CONTROL SYSTEM DESIGN INSTALLATION AND OPERATING MANUAL A900 9025N Revised 10 99 Section 40 00 02 0197...

Страница 2: ...ot operate during installation Follow all safety warnings of the machine manufacturer Read and follow all installation instructions Certain danger to human safety and to equipment may occur if some eq...

Страница 3: ...4 Installation 14 4 1 Location 14 4 2 Wiring 14 4 3 Crank Disconnect 19 4 4 Pre Operational Check Out 19 Section 5 Operation 21 5 1 Operator Controls 21 5 2 Operating Modes 21 Section 6 Routine Maint...

Страница 4: ...phy c SWICHGAGE A combination indicating gauge and switch d TATTLETALE A term that refers to a shutdown indicating device or circuit in the control panel 1 5 How to use this manual 1 5 1 Section 1 2 4...

Страница 5: ...of a two cycle engine 3 1 7 Table 3 1 7 illustrates the alarm and shutdown require ments of NFPA 110 NFPA99 and CAN CSA C282 M89 and compares the features of the A900 series controls to those require...

Страница 6: ...X X X O O i Control Switch not set in Auto X X X X O O O X X X X X X X X O O j High Battery Voltage X X X O O O X X X O O k Low VoltageBattery X X X O O O X X X X X X X O O l Lamp Test X X X X X X X...

Страница 7: ...preset speed c Oil Pressure tripped by the oil pressure SWICHGAGE if pressure drops below preset point while the engine is running d Water Temperature tripped by the water temperature SWICHGAGE if en...

Страница 8: ...automatic control and the engine start sequence begins 3 3 1 2 Lamp Test Pushbutton Tests the lights on the A 901 2 module 3 3 1 3 Alarm Silence Pushbutton Turns off any audible alarm that is connecte...

Страница 9: ...ill running Since the Overspeed shutdown circuit is activated by the frequency input it prevents the engine from running without overspeed protection g Remote Shutdown this circuit is provided to shut...

Страница 10: ...ntrol Module includes the following engine control features a Cycle crank circuit will crank the engine for 15 seconds then rest for 15 seconds until the engine starts The crank rest time is selectabl...

Страница 11: ...s circuit is provided for an additional alarm that may be required by the user 3 4 2 Relay Module The Relay Module figure 3 4 2 includes all of the control alarm and shutdown relays that are required...

Страница 12: ...is depressed the set point of the speed switch is lowered approximately 10 3 The push to test switch can also be used to set the overspeed switch at approximately 110 of running speed Hold the switch...

Страница 13: ...he Mode Selector Switch is in either Auto or Test When the Mode Selector is turned Off the Control On signal is open This can be used to signal switch position or to reset an external circuit when the...

Страница 14: ...ing With engine speed at 1800 RPM or 3540 Hz g Cooldown circuit this circuit keeps the engine running for five minutes after the transfer switch has removed the load from the generator and signaled th...

Страница 15: ...Test and no shutdown TATTLETALE circuit is latched on This can be used to signal that the generator engine is ready to automatically start or is running in Test 3 6 3 3 The Control On function at term...

Страница 16: ...tdown Circuits provide first out indication of cause of shutdown These circuits deactivate the fuel relay and lockout the A903 until reset Shutdown circuits are activated by the crank disconnect circu...

Страница 17: ...ces recommended for installation 4 1 3 Wiring Terminals Terminal blocks are provided on both sides of the Control Display enclosure and the Relay Module Torque all terminal screws to 12 inch pound max...

Страница 18: ...3 4 in 171 mm 9 3 8 in 238 mm 6 in 152 mm 4 15 32 in 114 mm Mounting Holes 1 8 in 3 mm diameter 1 1 2 in 38 mm clearance 5 in 127 mm maximum between A 900 Series module relay module when mounting 1 7...

Страница 19: ...REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON SYSTEM READY FUSED B B Energize to Stop solenoid Energize to Run solenoid...

Страница 20: ...Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON...

Страница 21: ...dible Alarm H Shut Down Relay D Local Audible Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CR...

Страница 22: ...e to increase setting The adjustments are 20 turn controls without stops at either end 4 4 1 1 Be sure to have a fully charged battery to do these tests Low battery voltage can cause improper results...

Страница 23: ...on and the engine shuts down f Release pushbutton check Overspeed light on front panel to be sure it is on g Turn Mode Selector switch OFF to reset shutdown circuits then back to TEST h When engine s...

Страница 24: ...the Mode Selector switch in the AUTOMATIC position When a start signal is received the engine will start 5 2 3 2 When the start signal is removed the engine will stop It is now ready to restart 5 2 4...

Страница 25: ...put Voltage Input Voltage Input Voltage Input Voltage Input Voltage 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 31 6 6 6 6 6 6 6 6 6 6 32 6 6 6 6 6 6 6 6 6 6 33 6 6 6 6 6 6 6 6 6 6 34 6 6 6 6 6...

Страница 26: ...o shutdown the engine and generator a The TATTLETALE light for that function turns on b Shutdown relay K 2 is energized closing its contacts at terminal 9 These contacts can be wired to a shunt trip s...

Страница 27: ...e OEM parts and are available only to Detroit Diesel and their distributors 8 2 1 The A900 DDC parts are the same as the Murphy A900 series that has been covered throughout the A900 manual except the...

Страница 28: ...1722 410697 fax 44 1722 410088 e mail france fwmurphy co uk www fwmurphy co uk francais htm In order to consistently bring you the highest quality full featured products we reserve the right to chang...

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