Munchkin HIGH EFFICIENCY HEATER with the

36

12. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance”

Section E and call your service technician or gas supplier.

E. ADJUSTING THE TEMPERATURE ON THE MUNCHKIN DISPLAY:

1. Before you can change the temperature from the factory setting of 180 degrees. You must make
sure that none of the thermostats are calling for heat. The Munchkin controller will not memorize a
program setting while in a heating cycle. To adjust the temperature to the Munchkin simply press in
the  

S3/Program

key for three seconds until you see a flashing (C) then an alternate value of (180).

This number is the factory set point of the unit, which is 180 degrees. To change the temperature,
simply push either the  

S1/– 

or  

S2/+

on the display. The  

S1/–

button will decrease the tempera-

ture while the  

S2/+

will increase the temperature of the Munchkin. The temperature of the

Munchkin can be set as low as 50 Degrees and as high 203 Degrees. These ranges are your maxi-
mum and minimum ranges of the Munchkin. In addition to changing the temperature you are also
allowed to change three more settings in this model (1. Munchkin differential – 2. Indirect setting

(Vision System Only)

– 3. Celsius to Farenheit measurement. Simply press in the  

S3/Program

key

to get to next value, the Munchkin differential setting will appear in the display ch and alternating
value of 30. This allows the installer to adjust the activation of the burner based on the differential
temperature setting of the Munchkin. The burner will not start until the outlet water temperature
reaches a temperature that is equal to the temperature setting for the Munchkin, minus the differ-
ential EX: The Munchkin is set to heat at 180° F degrees and the differential is set at 20° F. The burn-
er will not start until the outlet temperature of the system falls below 159° F degrees (180° – 20° F =
160° F). To adjust, press either  

S1/– 

(Decrease Value) or  

S2/+

(Increase Value) Ranges 5° F to 30°

F. Press the  

S3/Program

key again and you will see the Indirect Setting de and an alternative value

of 119

(Vision Systems Only)

To adjust, press either  

S1/–  

(Decrease Value) or

S2/+ 

(Increase Value).

The final adjustment in this mode is the Farenheit to Celcius measurement. Press the  

S3/Program

key again and you will see t and alternating value of F. To change value press the  

S1/–

or 

S2/+

to

choose the correct measurement.

F. STATUS MENU

Installers are also able to check the current status of the Munchkin parameters by pressing  

S4/RESET

key for 3 seconds. Once activated, the display will show  

d1

alternating value of the actual outlet tem-

perature. Actual values are displayed for each function. To view the next value simply press the   

S/4

key to go to the next displayed value. Listed below are the values which can be displayed. These val-
ues cannot be changed. To exit this menu, simply press  

S3/Program

key to resume normal operation.

Function Value

d1/

Actual Temperature from outlet sensor 

d2/

Actual Temperature from inlet sensor  

d3/

If using a standard mechanical control, the control will display

1

for closed 

0

for open

If the sensor is connected to the SuperStor Indirect Fired Water Heater it will measure
the actual temperature. (Vision only.)

d4/

Not used

d5/

Actual Temperature from the outdoor sensor. (Vision only.)

d6/

Actual Fan speed multiplied by 10 (Example: If fan speed displayed is

410

RPM x 10 = 4100 actual fan speed)

d7/

Actual Ionization current read from Flame Rectification probe

d8/

Actual Status of the Central Heating Circulator Off = 

0

, On = 

1

. (Vision only.)

d9/

Actual Status of the Indirect Fired Circulator Off =  

0

, On =  

1

. (Vision only.)

d10/

Actual Status bus communication   

co

= connected,  

no

= not connected 

d11/

Central Heating Set Point 

START-UP PROCEDURES

Содержание HIGH EFFICIENCY HEATER with the "925" Controller

Страница 1: ...eighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency...

Страница 2: ...HEATER AND PRESSURE VESSEL CODE Section IV ALONG WITH CSD1 THE HEATER GAS PIPING WATER PIPING VENTING AND ELECTRICAL MUST BE INSTALLED BY TRAINED QUALIFIED PERSONNEL FAMILIAR WITH INSTALLATION PRACTI...

Страница 3: ...ng with Circulators or Zone Valves 22 B Circulator Sizing 23 C Fill and Purge Heating System 24 D Piping Illustrations 25 PART 6 34 thru 37 START UP PROCEDURES A Sequence of operation 34 B Items to be...

Страница 4: ...seconds to pre purge the system before starting the Munchkin The Munchkin controller will now start to modulate the pre mix burner based on analyzing the return temperature supply water temperature an...

Страница 5: ...GENERAL INFORMATION 5 Figure 1 1 NOTE The Munchkin is rated at zero clearance to combustibles 80M 140M 199M T50M T80M RECOMMENDED SERVICE CLEARANCES Figure 1 2...

Страница 6: ...GENERAL INFORMATION 6 Figure 1 3 T50M T80M DIMENSIONS...

Страница 7: ...GENERAL INFORMATION 7 DIMENSIONS 80M 140M 199M Figure 1 4 Figure 1 5...

Страница 8: ...certified for use on combustible floors 2 Refer to Figure 1 1 and Figure 1 2 for the recommended clearance to allow for rea sonable access to the boiler Local codes or special conditions may require...

Страница 9: ...r your convenience we have labeled all the wires that need to be connected to operate the Munchkin CAUTION The Munchkin is certified as an indoor appliance Do not install the Munchkin outdoors or loca...

Страница 10: ...n should now be reading the outlet temperature Note see Part 6 Startup Procedure section in the manual to change the temperature setting or run the heater CAUTION Electrical wiring on the Incoming Pow...

Страница 11: ...R FIRE AND COULD DAMAGE THE CONTROL O R A N G E B R O W N G R E E N Figure 2 1 Connection Wiring Directly to Central Heating Circulator Figure 2 2 Connection Wiring without Wiring Central Heating Circ...

Страница 12: ...rom the gas line In order to do this you must shut the gas off using factory and field installed gas cocks following the lighting instructions in Part 6 Section B This will prevent high pressure Failu...

Страница 13: ...inimum of 10 feet from the Munchkin It is very important that the gas line is properly purged by the gas supplier or utility Failure to properly purge the lines or improper line sizing will result in...

Страница 14: ...ombustibles Note For Concrete construction or to meet certain fire codes exhaust and inlet piping at the wall penetration to the Munchkin must be CPVC Schedule 40 or 80 to meet local fire codes The ba...

Страница 15: ...Never vent over or under a window or over a doorway where the exhaust plume or conden sation liquid will cause obtrusive or dangerous conditions Or refer to National Fuel Gas Code CAN B149 3 Never ins...

Страница 16: ...CREENS FROM THE PROVIDED INLET TEE AND INSTALL THEM IN THE INLET SOCKET AND OUTLET SOCKET Y TEE CONNECTION OF THE KIT PRIOR TO INSTALLING THE SCHEDULE 40 PIPE AND GLUING VENTING 12 in minimum Forced a...

Страница 17: ...ed combined length of pipe on the inlet and exhaust must not exceed 125 equivalent feet total Example Installation requires the following material for both the inlet and exhaust piping when extending...

Страница 18: ...7 Any improper operation of the common venting system should be corrected so the installa tion conforms with the National Fuel Gas Code ANSI Z223 1 When resizing any portion of the common venting sys...

Страница 19: ...hed a minimum of a per foot back to the heater to allow drainage of condensate Figure 4 1 IMPORTANT NOTE All vent pipes must be glued prop erly supported and the exhaust must be pitched a mini mum of...

Страница 20: ...ust must be pitched a minimum of a per foot back to the heater to allow drainage of condensate Figure 4 3 IMPORTANT NOTE All vent pipes must be glued properly supported and the exhaust must be pitched...

Страница 21: ...ched a minimum of a per foot back to the heater to allow drainage of condensate Figure 4 5 IMPORTANT NOTE All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of a...

Страница 22: ...use glycol that is specially formulated for this purpose It includes inhibitors which prevent the glycol from attacking the metallic system components Make certain that the system fluid is checked for...

Страница 23: ...g illustrations included in this section Figs 5 3 to 5 11 for suggested guidelines in piping the Munchkin heater with either zone valves or circulator pumps Please note that these illustrations are me...

Страница 24: ...ested at least once a year and as recommended by the glycol manufacturer 3 Anti freeze solutions expand more than water For example a 50 by volume solution expands 4 8 in volume for a temperature incr...

Страница 25: ...valve air separator backflow preventer diaphragm type expansion tank pressure reducing valve diff pressure bypass anti scald rated mixing valve pressure gauge 4 way motorized mixing valve 3 way motori...

Страница 26: ...140M 5 gpm Munchkin model 199M 7 gpm 3 The minimum pipe size for connecting a Super Stor water heater is 1 inch 4 The minimum pipe size for connecting a Munchkin boiler is 1 25 inches 5 All pumps are...

Страница 27: ...gpm Munchkin model 80M 3 gpm Munchkin model 140M 5 gpm Munchkin model 199M 7 gpm 3 The minimum pipe size for connecting a Super Stor water heater is 1 inch 4 The minimum pipe size for connecting a Mun...

Страница 28: ...for connecting a Munchkin boiler is 1 25 inches 5 All pumps are shown with isolation flanges The alternative is standard flanges with full port ball valves 6 The anti scald mixing valve is recommended...

Страница 29: ...3 The minimum pipe size for connecting a Super Stor water heater is 1 inch 4 The minimum pipe size for connecting a Munchkin boiler is 1 25 inches 5 All pumps are shown with isolation flanges The alte...

Страница 30: ...pe size for connecting a Munchkin boiler shall be 1 25 inches 6 All pumps are shown with isolation flanges The alternative is standard flanges with full port ball valves 7 The anti scald mixing valve...

Страница 31: ...stalled upstream and downstream of all closely spaced tees 4 The minimum pipe size for connecting a Super Stor water heater is 1 inch 5 The minimum pipe size for connecting a Munchkin boiler shall be...

Страница 32: ...ize for connecting a Munchkin boiler shall be 1 25 inches 6 All pumps are shown with isolation flanges The alternative is standard flanges with full port ball valves 7 The anti scald mixing valve is r...

Страница 33: ...pe size for connecting a Munchkin boiler shall be 1 25 inches 6 All pumps are shown with isolation flanges The alternative is standard flanges with full port ball valves 7 The anti scald mixing valve...

Страница 34: ...l enters an idle state while continuing to moni tor temperature and the state of other system devices If a call for heat is received the con trol will automatically return to step 2 in sequence and re...

Страница 35: ...ian Force or attempted repair may result in a fire or explosion 4 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance a...

Страница 36: ...he burn er will not start until the outlet temperature of the system falls below 159 F degrees 180 20 F 160 F To adjust press either S1 Decrease Value or S2 Increase Value Ranges 5 F to 30 F Press the...

Страница 37: ...mode stops automatically To exit Test Mode press S1 and S2 key together for 1 second H TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to the applian...

Страница 38: ...e controller will illuminate the red fault indication light and display a fault code in the format Example F00 on the display module 2 Note the fault code and refer to Table 7 2 for an explanation of...

Страница 39: ...c o l b e u l f y n a k c e h C 0 1 F r e l i o b e h T l a n g i S e m a l F f o s s o L e h t e r o f e b s e m i t 4 t h g i l e r l l i w t u o k c o l s i h t o t n i s e o g l o r t n o c n o i...

Страница 40: ...t Temperature F Resistance ohms 32 32550 41 25340 50 19870 59 15700 68 12490 77 10000 86 8059 95 6535 104 5330 113 4372 122 3605 131 2989 140 2490 149 2084 158 1753 167 1481 176 1256 185 1070 194 915...

Страница 41: ...check burner for deterioration If deterioration is observed replace burner System Water Pressure check pressure regulator and system pressure Check system for air which will create noise Open air vent...

Страница 42: ...y buildup then vacuum the debris from the coils 4 Spray the coils with clear water making sure to confine the spray to the area being cleaned Try to avoid getting the back ceramic wall of the unit wet...

Страница 43: ...YOUT Fig 8 1 There is a spare 6 3 amp slow blow fuse included on the control cover HTP p n 7250 378 or you may purchase it from Radio Shack p n 270 1068 Caution Do not replace with any amperage other...

Страница 44: ...MAINTENANCE 44...

Страница 45: ...MAINTENANCE 45...

Страница 46: ...NOTES 46...

Страница 47: ...NOTES 47...

Страница 48: ...SuperStor Ultra SuperStor Voyager Voyager Sanitizer and Everlast are registered trademarks of Heat Transfer Products Inc Munchkin R1 2004 Heat Transfer Products Inc LP 61 REV 1 17 05...

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