MTU 12V 4000 L32 F, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Correct use of all products 6
1.3 Personnel and organizational requirements 7
1.4 Safety regulations for initial start-up and
operation 8
1.5 Safety regulations for startup and operation,
specific information for gaseous fuel or dual
fuel supply applications
10
1.6 Safety regulations for maintenance and
repair work 12
1.7 Safety regulations for maintenance and
servicing work, specific information for
gaseous fuel and dual fuel supply or
applications
16
1.8 Fire prevention and environmental
protection, fluids and lubricants, indirect
materials
17
1.9 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials, specific information for gaseous
fuel supply in gaseous-fuel or dual-fuel
applications
19
1.10 Standards for safety notices in the text 20
2 Transport
2.1 Transport 21
3 Product Summary
3.1 Engine layout 22
3.2 Engine side and cylinder designations 24
3.3 Engine – Main dimensions 25
3.4 Firing order 26
3.5 Technical Data 27
3.5.1 12 V 4000 L32F, 16 V 4000 L32F engine data,
fuel optimized (TA-Luft) 27
3.5.2 12 V 4000 L32F, 16 V 4000 L32F engine data,
emission optimized (1/2 TA-Luft) 31
3.6 Monitoring, Control and Regulation
Equipment 35
3.6.1 Gas engine phase 4 system – Overview 35
3.6.2 Purpose of the units 37
4 Operation
4.1 Runtimes at partial load 39
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 40
4.3 Putting the engine into operation after
scheduled out-of-service-period 41
4.4 Control, starting and stopping sequences 42
4.5 Engine – Start 44
4.6 Operational checks 45
4.7 Emission values – Check 46
4.8 Engine – Shutdown 48
4.9 Engine – Emergency shutdown 49
4.10 After stopping the engine – Engine remains
ready for operation 51
4.11 After stopping the engine – Putting the
engine out of operation 52
5 Maintenance
5.1 50-hours check 53
5.2 Maintenance task reference table [QL1] 54
6 Troubleshooting
6.1 Fault messages - Key 55
6.2 Fault messages in genset control system log 57
6.3 Engine Control Unit – Fault messages 122
7 Task Description
7.1 Engine 162
7.1.1 Engine – Barring manually 162
7.1.2 Machine room – Check for smell of gas 163
7.2 Crankcase Breather 164
7.2.1 Oil separator – Filter replacement 164
7.3 Ignition System 166
7.3.1 Spark plug – Replacement 166
7.3.2 Spark plug – Removal 167
7.3.3 Spark plug – Installation 168
7.3.4 Spark plug connector – Replacement 170
7.3.5 Spark plug connector – Removal 171
7.3.6 Spark plug connector – Cleaning and check 172
7.3.7 Spark plug connector – Installation 173
7.3.8 Ignition system – Ignition timing check 175
7.4 Valve Drive 176
7.4.1 Valve protrusion – Measurement 176
7.4.2 Valve clearance – Check and adjustment 179
7.4.3 Valve gear – Lubrication 181
7.4.4 Cylinder head cover ‒ Removal 182
7.4.5 Cylinder head cover ‒ Installation 183
7.5 Gas System 184
7.5.1 Gas supply - Checking gas lines for leaks 184
7.6 Air Filter 185
7.6.1 Air filter – Replacement 185
MS150104/02E 2016-11 | Table of Contents | 3
DCL-ID: 0000027547 - 003