Table of Contents
1 Safety
1.1 Important provisions for all products
6
1.2 Personnel and organizational requirements
7
1.3 Safety regulations for startup and operation
8
1.4 Safety regulations for maintenance and
repair work
9
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
12
1.6 Standards for safety notices in the text
14
1.7 Transport
15
2 General Information
2.1 Engine layout
16
2.2 Product description
17
2.3 Engine side and cylinder designations
26
2.4 Sensors and actuators – Overview
27
2.5 Engine wiring harness – Overview
37
3 Technical Data
3.1 12V 4000M73 engine data: EPA Tier 2,
engine-mounted heat exchanger, copper-
based alloy intercooler
44
3.2 12V 4000 M73 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
47
3.3 12V 4000M73 engine data: IMO Tier II,
engine-mounted heat exchanger
50
3.4 12V 4000M73L engine data: IMO Tier II,
engine-mounted heat exchanger
53
3.5 12V 4000M73L engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
56
3.6 12V 4000M73L engine data: EPA Tier 2,
engine-mounted heat exchanger, copper-
based alloy intercooler
59
3.7 16V 4000M73 engine data: EPA Tier 2,
engine-mounted heat exchanger, copper-
based alloy intercooler
62
3.8 16V 4000M73 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
65
3.9 16V 4000M73 engine data: IMO Tier II,
engine-mounted heat exchanger
68
3.10 16V 4000M73L engine data: IMO Tier II,
engine-mounted heat exchanger
71
3.11 16V 4000M73L engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
74
3.12 16V 4000M73L engine data: EPA Tier 2,
engine-mounted heat exchanger, copper-
based alloy intercooler
77
3.13 Engine – Main dimensions
80
3.14 Firing order
81
4 Operation
4.1 Operation
82
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
83
4.3 Putting the engine into operation after
scheduled out-of-service-period
84
4.4 Starting the engine
85
4.5 Operational checks
86
4.6 Tasks after extended out-of-service periods
(>3 weeks)
87
4.7 Fuel treatment system control cabinet –
Control elements
88
4.8 Checks prior to start-up
89
4.9 Fuel treatment system – Putting into
operation
90
4.10 Fuel treatment system – Switching on
93
4.11 Engine – Stopping in manual mode (test
run)
94
4.12 Engine emergency stop at BlueLine
automation system (control stand)
95
4.13 Coupling – Engaging from LOP
96
4.14 Coupling – Disengaging from LOP
97
4.15 Waterjet – Flushing from LOP (optional)
98
4.16 Stopping the engine from LOP
99
4.17 Stopping the engine at the BlueLine
automation system (control stand)
100
4.18 Emergency stop from LOP
101
4.19 Stopping the engine
102
4.20 Emergency engine stop
103
4.21 After stopping the engine
104
4.22 Fuel treatment system – Shutdown
105
4.23 Plant – Cleaning
106
5 Maintenance
5.1 Maintenance task reference table [QL1]
107
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting
108
MS150045/02E 2013-07 | Table of Contents | 3
DCL-ID: 0000012062 - 003