MTU 12 V 4000 M73 x Скачать руководство пользователя страница 208

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7.19.5 Coalescer filter element – Replacement

Preconditions

☑

System is stopped and starting disabled.

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Torque wrench, 6-50 Nm

F30027336

Ratchet

F30027339

Diesel fuel
Engine oil
Coalescer filter element

(→ Spare Parts Catalog)

Gasket

(→ Spare Parts Catalog)

WARNING

Fuels are combustible.

Risk of fire and explosion!

• Avoid open flames, electrical sparks and ignition sources.

• Do not smoke.

NOTICE

Contamination of components.

Damage to component!

• Observe manufacturer's instructions.

• Check components for special cleanliness.

NOTICE

Incorrect installation of components and lines.

Damage to component!

• Ensure that components/lines are installed so that they are never under tension or strain.

• Ensure correct installation position of components.

Coalescer filter element – Re-
placement

Close ball valve at the inlet and outlet of

the fuel treatment system.

Open drain valve.

Drain fuel.

Close drain valve.

Remove nuts (9) and washers (2).

Remove screws (1).

Remove cover with gasket (10).

Remove nut (3), washer (8) and end

plate (4).

Remove coalescer filter element (5).

10.

Catch fuel as it runs out.

11.

Clean housing with a non-linting cloth,

rinse with fuel if required.

12.

Check housing for corrosion.

13.

Clean housing sealing surfaces.

14.

Install coalescer filter element (5).

15.

Install end plate (4), washer (8) and nut (3).

208 | Task Description | MS150045/02E 2013-07

TIM-ID: 0000007735 - 009

Содержание 12 V 4000 M73 x

Страница 1: ...Operating Instructions Diesel engine 12 V 4000 M73 x 16 V 4000 M73 x MS150045 02E...

Страница 2: ...d in Germany 2013 Copyright MTU Friedrichshafen GmbH This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior written permission of MTU F...

Страница 3: ...e mounted heat exchanger 68 3 10 16V 4000M73L engine data IMO Tier II engine mounted heat exchanger 71 3 11 16V 4000M73L engine data IMO engine mounted heat exchanger copper based alloy intercooler 74...

Страница 4: ...and analysis 182 7 13 Oil Filtration Cooling 183 7 13 1 Automatic oil filter Oil filter candles replacement 183 7 13 2 Oil indicator filter Cleaning and check 186 7 13 3 Centrifugal oil filter Cleanin...

Страница 5: ...8 Appendix A 8 1 Abbreviations 222 8 2 MTU contact persons service partners 224 9 Appendix B 9 1 Special Tools 225 9 2 Index 231 MS150045 02E 2013 07 Table of Contents 5 DCL ID 0000012062 003...

Страница 6: ...on approved by the manufacturer in writ ing including engine control parameters In compliance with all safety instructions and in adherence to all warning notices in this manual In accordance with the...

Страница 7: ...rk on or around the product This personnel must be instructed repeatedly Personnel requirements All work on the product shall be carried out by trained and qualified personnel only Training at the Tra...

Страница 8: ...ts and monitoring units must be permanently observed with re gard to present operating status violation of limit values and warning or alarm messages Malfunctions and emergency stop The procedures for...

Страница 9: ...llium containing pinion Do not blow out the interior of the flywheel housing or the starter with compressed air Clean the flywheel housing inside with a class H dust extraction device as an additional...

Страница 10: ...roduct beforehand Hydraulic installation and removal Check the function and safe operating condition of tools and fixtures to be used Use only the specified devices for hydraulic removal installation...

Страница 11: ...cy stop feature Store spare parts properly prior to replacement i e protect them against moisture in particular Pack defective electronic components and assemblies in a suitable manner when dispatched...

Страница 12: ...ics of the product are prohibited by emission regulations Emission control units systems may only be maintained exchanged or repaired if the components used for this purpose are approved by the manu f...

Страница 13: ...e supply line or before device or tool is to be replaced Carry out leak test in accordance with the specifications Paints and varnishes Observe the relevant safety data sheet for all materials When pa...

Страница 14: ...event of a situation involving potential danger Consequences Minor or moderate injuries Remedial action NOTICE In the event of a situation involving potentially adverse effects on the product Conseque...

Страница 15: ...trans port pallet or transport with equipment for heavy loads forklift truck Install the crankshaft locking device and the locking screws for the engine mounts prior to engine trans portation Secure t...

Страница 16: ...pan 11 Engine mounting 12 HP fuel pump 13 Automatic oil filter 14 Fuel filter 15 Centrifugal oil filter s 16 Coolant cooler Engine model designation Key to the engine model designations 16V 4000 Mxyz...

Страница 17: ...htness Turbocharging Sequential turbocharging with internal engine coolant controlled charge air cooling The right hand ex haust turbocharger is cut in and cut out on 12V and 16V engines with electron...

Страница 18: ...so connected to the engine wiring harness Functions ECU supply EMU supply Plant signals ECU7 connector X1 Bus interface 2x MCS5 CAN CAN dialog output 1xMCS5 CAN ECU and EMU emergency stop Electric sta...

Страница 19: ...arms when limits are violated Pushbuttons for menu control and dimming unit Combined control and display elements for local engine gear control Flashing light and horn for combined alarm in engine roo...

Страница 20: ...om to fuel filter head 1 Fuel line to HP pump Lube oil system oil lines with oil pressures exceeding 1 8 bar 1 Parting line ETC oil supply free end 20 General Information MS150045 02E 2013 07 TIM ID 0...

Страница 21: ...1 Oil line on equipment carrier 1 Oil supply to HP pump 1 Oil supply to flap control free end MS150045 02E 2013 07 General Information 21 TIM ID 0000010056 005...

Страница 22: ...pply on main oil gallery 1 Switching cylinder air flap turbo charger B1 2 T piece flap control 1 Switching cylinder exhaust flap tur bocharger B1 22 General Information MS150045 02E 2013 07 TIM ID 000...

Страница 23: ...1 Oil line from main oil gallery 2 Oil line to main oil gallery 1 Flap control distributor 1 Air recirculation valve MS150045 02E 2013 07 General Information 23 TIM ID 0000010056 005...

Страница 24: ...rst pass the thread in case of a loose threaded union or faulty sealing ring 1 The pressure is so greatly reduced by this and the faulty sealing ring 1 that any leakage is not under pressure Plug in p...

Страница 25: ...type seal area 20 Leak fuel connection The HP fuel line is sealed by the thrust ring 8 If leakage in the area of the thrust ring 8 or the HP line 5 occurs the emerging fuel is routed to the leakage ch...

Страница 26: ...left hand side of the engine and the letter B 3 to refer to the cylinders on the right hand side The cylinders of each bank are numbered consecutively starting with No 1 at the driving end The number...

Страница 27: ...ter filter 9 B34 2 fuel pressure be fore filter 10 B34 1 fuel pressure after filter 11 B5 3 lube oil pressure be fore filter 12 B48 fuel pressure in com mon rail 13 F33 coolant level 14 B4 B6 exhaust...

Страница 28: ...air temperature 5 B44 1 turbocharger A speed 6 B10 charge air pressure 7 B57 1 main bearing temp 8 B57 2 main bearing temp 9 B57 3 main bearing temp 10 B57 4 main bearing temp 11 B57 5 main bearing te...

Страница 29: ...ree end 1 F46 H Fuel leakage 2 B33 T Fuel rail 3 B1 N Camshaft 4 B54 P Oil refill pump 5 B6 2 T Coolant 6 B6 T Coolant 7 Connector XD1 Dialog unit MS150045 02E 2013 07 General Information 29 TIM ID 00...

Страница 30: ...oil temp conrod bearing 5 B77 B5 spray oil temp conrod bearing 6 B77 B4 spray oil temp conrod bearing 7 B77 B3 spray oil temp conrod bearing 8 B77 B2 spray oil temp conrod bearing 9 B77 B1 spray oil t...

Страница 31: ...12 V 4000 M driving end 1 B13 crankshaft speed 2 S37 2 safety switch 3 S37 1 safety switch 4 B13 2 crankshaft speed MS150045 02E 2013 07 General Information 31 TIM ID 0000032308 003...

Страница 32: ...filter 12 B34 2 fuel pressure be fore filter 13 B34 1 fuel pressure after filter 14 B5 3 lube oil pressure be fore filter 15 B48 fuel pressure in com mon rail 16 F33 coolant level 17 B4 B8 exhaust te...

Страница 33: ...peed 5 B10 charge air pressure 6 B57 1 main bearing temp 7 B57 2 main bearing temp 8 B57 3 main bearing temp 9 B57 4 main bearing temp 10 B57 5 main bearing temp 11 B57 6 main bearing temp 12 B57 7 ma...

Страница 34: ...ree end 1 F46 H Fuel leakage 2 B33 T Fuel rail 3 B1 N Camshaft 4 B54 P Oil refill pump 5 B6 2 T Coolant 6 B6 T Coolant 7 Connector XD1 Dialog unit 34 General Information MS150045 02E 2013 07 TIM ID 00...

Страница 35: ...il temp conrod bearing 6 B77 B6 spray oil temp conrod bearing 7 B77 B5 spray oil temp conrod bearing 8 B77 B4 spray oil temp conrod bearing 9 B77 B3 spray oil temp conrod bearing 10 B77 B2 spray oil t...

Страница 36: ...16V 4000 M driving end 1 B13 crankshaft speed 2 S37 2 safety switch 3 S37 1 safety switch 4 B13 2 crankshaft speed 36 General Information MS150045 02E 2013 07 TIM ID 0000032308 003...

Страница 37: ...Fuel pressure before filter B44 1 Exhaust turbocharger A speed B44 2 Exhaust turbocharger B speed B48 High pressure fuel B49 Charge air before recirculation B50 Crankcase pressure B54 Refill pump pre...

Страница 38: ...Starter Engine wiring harness for sensors 12V 1 B50 2 B7 3 B5 1 4 B5 3 5 B34 2 6 B34 1 7 F46 8 B48 9 B33 10 B1 11 XG03 12 S37 1 13 B10 14 B4 21 15 M8 16 X2 17 X37 18 B6 19 B4 22 20 B9 21 S37 2 22 B13...

Страница 39: ...B5 3 5 B34 2 6 B34 1 7 F46 8 B48 9 B33 10 XG03 11 B1 12 S37 1 13 B10 14 B4 21 15 M8 16 X2 17 X37 18 B6 19 B4 22 20 B9 21 S37 2 22 B13 23 B16 24 B44 2 25 Y27 26 F33 27 B49 28 B44 1 29 B3 30 Y26 MS15004...

Страница 40: ...injectors 12V 1 Y39A1 2 Y39A2 3 Y39A3 4 Y39A4 5 Y39A5 6 Y39A6 7 X4 8 E4 3 9 E4 4 10 E4 5 11 Y39B5 12 Y39B6 13 E4 2 14 E4 1 15 Y39B4 16 Y39B3 17 Y39B2 18 Y39B1 40 General Information MS150045 02E 2013...

Страница 41: ...39A1 2 Y39A2 3 Y39A3 4 Y39A4 5 Y39A5 6 Y39A6 7 Y39A7 8 Y39A8 9 X4 10 E4 3 11 E4 4 12 E4 5 13 Y39B7 14 Y39B8 15 E4 2 16 E4 1 17 Y39B6 18 Y39B5 19 Y39B4 20 Y39B3 21 Y39B2 22 Y39B1 MS150045 02E 2013 07 G...

Страница 42: ...Engine wiring harness for EIM 1 XD1 2 X1 3 X3 4 X52 5 XY1 6 X11 7 XB19 8 X37 42 General Information MS150045 02E 2013 07 TIM ID 0000032681 002...

Страница 43: ...Engine wiring harness for electric starter 1 EIM terminals 2 Fuse F1 3 Starter terminals MS150045 02E 2013 07 General Information 43 TIM ID 0000032681 002...

Страница 44: ...let temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A...

Страница 45: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number...

Страница 46: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 47: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1970 Fu...

Страница 48: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number...

Страница 49: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 50: ...rometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1970 Fuel stop powe...

Страница 51: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number...

Страница 52: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 53: ...arometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 2050 Fuel stop pow...

Страница 54: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 55: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 56: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 2050 Fu...

Страница 57: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 58: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 59: ...perature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 205...

Страница 60: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 61: ...ters 225 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 190 Oil pan capacity at dipstick mark max standard oil system Option max operating inclina...

Страница 62: ...erature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1970...

Страница 63: ...nlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number o...

Страница 64: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 65: ...ure C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1970 Fue...

Страница 66: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number...

Страница 67: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 68: ...rometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1970 Fuel stop powe...

Страница 69: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 28 GENERAL OPERATING DATA Number...

Страница 70: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 71: ...arometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 2050 Fuel stop pow...

Страница 72: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 73: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 74: ...ature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 2050 F...

Страница 75: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 76: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 77: ...perature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 205...

Страница 78: ...inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 1 5 Fuel supply flow max R Liters min 29 GENERAL OPERATING DATA Number...

Страница 79: ...Liters 270 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 215 Oil pan capacity at dipstick mark max standard oil system Option max operating incli...

Страница 80: ...A Width B Height C 12 V 4000 M73 93 L approx 2991 mm approx 1463 mm approx 2368 mm 16 V 4000 M73 93 L approx 3583 mm approx 1463 mm approx 2368 mm 20 V 4000 M73 93 L approx 4192 mm approx 1484 mm appr...

Страница 81: ...rder 12 V A1 B5 A5 B3 A3 B6 A6 B2 A2 B4 A4 B1 16 V A1 A7 B4 B6 A4 B8 A2 A8 B3 B5 A3 A5 B2 A6 B1 B7 20V A1 B5 A8 B7 A5 B2 A7 B10 A2 B3 A10 B6 A3 B4 A6 B9 A4 B1 A9 B8 MS150045 02E 2013 07 Technical Data...

Страница 82: ...4 Operation 4 1 Operation LOP controls Refer to automation system BlueLine BlueVision operating instructions 82 Operation MS150045 02E 2013 07 TIM ID 0000031215 001...

Страница 83: ...bove waterline Fill with water approx 3 4 liters Coolant circuit If engine is out of service for more than one year change coolant Page 192 Coolant circuit Check coolant level Page 191 Coolant circuit...

Страница 84: ...required Coolant circuit Check coolant level Page 191 Coolant circuit Heat coolant with coolant preheating unit Engine control system Switch master switch to ON Press illuminated pushbutton READY FOR...

Страница 85: ...4 4 Starting the engine Start the engine via the automation system Refer to automation system operating instructions MS150045 02E 2013 07 Operation 85 TIM ID 0000017525 003...

Страница 86: ...running noises and vibration Check exhaust color Page 109 Air filter Check signal ring position of service indicator Page 174 Replace air filter Page 172 if the signal ring is completely visible in th...

Страница 87: ...ks Tasks after extended out of service periods 3 weeks Note Operate fuel treatment system for at least 5 minutes 1 Start up fuel treatment system Page 90 2 Shut down fuel treatment system Page 105 MS1...

Страница 88: ...manually 4 Red Illuminated pushbutton Indicates Water alarm Press to acknowledge 5 Yellow Signal lamp Indicates Filter warning due to increased differential pressure 6 Red Illuminated pushbutton Indi...

Страница 89: ...ves 4 Switch on fuel treatment system Page 93 5 Check direction of rotation of pump 6 Vent bypass and fuel lines of the system a Open ball valve for pressure tank b Open ball valve for overflow tank c...

Страница 90: ...ic water drain 18 Water level electrode 19 Ball valve sample extrac tion inlet 20 Switchgear cabinet 21 Pump 22 Coarse filter 23 Fuel supply from tank 24 Tank Switching on fuel treatment system 1 Swit...

Страница 91: ...ball valve 5 at inlet to fuel treatment system Result The pressure upstream of the fuel treatment system increases until the overflow valve at the pump unit opens and fuel flows through bypass 3 and...

Страница 92: ...y pump draws fuel via bypass 2 directly from tank 24 5 Check suction pressure at the engine mounted fuel delivery pump Note If the suction pressure is within the permissible limits and engine operatio...

Страница 93: ...ore switching on ensure that all housings are closed Before switching on ensure that no work is in progress anywhere on the entire system Fuel treatment system Switching on 1 Carry out checks prior to...

Страница 94: ...fter the generator breaker if provided has been opened allow the engine to cool down by running it idle for approx 5 minutes Preparing a pump drive diesel mechanical diesel electric Item Action Engine...

Страница 95: ...the engine plant Risk of overheating damage to components Initiate emergency stop only in emergency situations Engine emergency stop at BlueLine automation system Item Measure Engine Emergency stop a...

Страница 96: ...button flashes Coupling is engaged After receiving the feedback signal from coupling the COUPLING IN button is illuminated brightly Engaging coupling in ahead direction with reversing gearbox FPP WJ...

Страница 97: ...OUPLING OUT button flashes Coupling is disengaged After receiving the feedback signal from coupling the COUPLING OUT button is illuminated brightly Disengaging coupling with reversing gearbox FPP WJ I...

Страница 98: ...long Follow instructions of the waterjet manufacturer Flushing with reversing gearbox and flushing mode Item Measure LOP Press FLUSH illuminated pushbutton and keep pressed Page 82 FLUSH pushbutton f...

Страница 99: ...engine at idle speed for at least 10 minutes until engine temperatures have dropped and constant values are displayed Stopping the engine from LOP Item Measure LOP Disengage gearbox Page 82 LOP Opera...

Страница 100: ...Before shutting down disengage gear and run the engine at idle speed for at least 10 minutes until engine temperatures have dropped and constant values are displayed Stopping the engine at the BlueLi...

Страница 101: ...nnecting the power supply to the ECU On engines with emergency air shutoff flaps flaps close EMERGENCY STOP illuminated pushbutton flashes Horn flashing lamp etc are tripped After emergency stop from...

Страница 102: ...4 19 Stopping the engine Stopping the engine via the automation system Refer to automation system operating instructions 102 Operation MS150045 02E 2013 07 TIM ID 0000017528 004...

Страница 103: ...stress to the engine plant Risk of overheating damage to components Initiate emergency stop only in emergency situations Emergency stop 1 Refer to automation system operating instructions 2 Follow ins...

Страница 104: ...a suitable temperature the antifreeze concentration is insufficient for the engine room tem perature antifreeze concentration is 50 and engine room temperature is be low 40 C Raw water Drain If freez...

Страница 105: ...inet until water discharge from the outlet stops 2 Switch off fuel treatment system 3 Close ball valve at the inlet to the fuel treatment system 4 Close ball valve at the outlet of the fuel treatment...

Страница 106: ...m compressed air gun directly at seals or electronic components such as connectors or ECUs Plant Cleaning 1 Carry out plant cleaning only in areas where an appropriate oil separator is provided enviro...

Страница 107: ...158 W1002 Check valve clearance Page 146 W1005 Replace air filter Page 172 W1006 Replace injectors Page 152 W1008 Replace engine oil filter at each oil change or when the time limit years is reached a...

Страница 108: ...ed with an overload protection If the maximum permissible current consumption is exceeded e g in case of a blockage or dry running the motor protection relay triggers and the pump is switched off u Re...

Страница 109: ...de u Check fuse replace if required and re start the system by actuating the key switch Running gear blocked engine cannot be barred manually u Contact Service Engine turns but does not fire Cause Cor...

Страница 110: ...ndicator Page 174 Intercooler clogged u Contact Service Exhaust turbocharger defective u Contact Service Coolant leaks at intercooler Cause Corrective action Intercooler leaky major coolant discharge...

Страница 111: ...t gas Cause Corrective action Engine is not at operating temperature u Run engine to reach operating temperature Intercooler leaky u Contact Service MS150045 02E 2013 07 Troubleshooting 111 TIM ID 000...

Страница 112: ...comprises 3 digits Fault messages may also be caused by faulty sensors actuators Contact Service to have sensors actuators tested and replaced as necessary if troubleshooting as described in the tabl...

Страница 113: ...ilure ZKP Number 18 004 204 Cause Corrective action ETC2 could not be cut in 1 Reduce power 2 Contact Service 81 AL Rail Leakage ZKP Number 18 004 046 Cause Corrective action Pressure gradient in rail...

Страница 114: ...lace as necessary 2 Error cleared after restarting the engine 202 SD T Fuel ZKP Number 18 004 572 Cause Corrective action Coolant temperature sensor faulty Short circuit or wire break 1 Check sensor a...

Страница 115: ...ng B4 22 replace as necessary 208 SD P Charge Air ZKP Number 18 004 566 Cause Corrective action Charge air pressure sensor faulty Short circuit or wire break 1 Check sensor and cabling B10 replace as...

Страница 116: ...sensor and cabling B48 replace as necessary 2 Error cleared after restarting the engine 216 SD T Lube Oil ZKP Number 18 004 575 Cause Corrective action Lube oil temperature sensor faulty Short circui...

Страница 117: ...cleared after restarting the engine 227 SD P Lube Oil before Filter ZKP Number 18 004 620 Cause Corrective action Sensor for lube oil pressure before filter faulty Short circuit or wire break 1 Check...

Страница 118: ...Error cleared after restarting the engine 233 SD Charger 2 Speed ZKP Number 13 011 129 Cause Corrective action Speed sensor of secondary turbocharger faulty Short circuit or wire break 1 Check sensor...

Страница 119: ...nt lube oil pressure sensor faulty Short circuit or wire break 1 Check sensor and cabling replace as necessary 2 Error cleared after restarting the engine 301 AL Timing Cylinder A1 ZKP Number 18 004 5...

Страница 120: ...ctive action Time of flight measuring fault of injector in cylinder A5 Time of flight measured value extremely low or extremely high u If alarm occurs frequently replace solenoid valve of injector 306...

Страница 121: ...Cause Corrective action Time of flight measuring fault of injector in cylinder A10 Time of flight measured value extremely low or extremely high u If alarm occurs frequently replace solenoid valve of...

Страница 122: ...Corrective action Time of flight measuring fault of injector B5 Time of flight measured value extremely low or extremely high u If alarm occurs frequently replace solenoid valve of injector 316 AL Ti...

Страница 123: ...ult of injector B10 Time of flight measured value extremely low or extremely high u If alarm occurs frequently replace solenoid valve of injector 321 AL Wiring Cylinder A1 ZKP Number 18 004 520 Cause...

Страница 124: ...by injector replacement 2 Error cleared after restarting the engine 326 AL Wiring Cylinder A6 ZKP Number 18 004 525 Cause Corrective action Short circuit in injector cabling to cylinder A6 Result Mis...

Страница 125: ...g by injector replacement 2 Error cleared after restarting the engine 332 AL Wiring Cylinder B2 ZKP Number 18 004 531 Cause Corrective action Cabling fault in injector cabling to cylinder B2 Result Mi...

Страница 126: ...by injector replacement 2 Error cleared after restarting the engine 338 AL Wiring Cylinder B8 ZKP Number 18 004 537 Cause Corrective action Cabling fault in injector cabling to cylinder B8 Result Misf...

Страница 127: ...g by injector replacement 2 Error clearance After each working cycle 344 AL Open Load Cylinder A4 ZKP Number 18 004 543 Cause Corrective action Disruption fault in injector cabling to cylinder A4 Resu...

Страница 128: ...by injector replacement 2 Error clearance After each working cycle 350 AL Open Load Cylinder A10 ZKP Number 18 004 549 Cause Corrective action Disruption fault in injector cabling to cylinder A10 Res...

Страница 129: ...g by injector replacement 2 Error clearance After each working cycle 356 AL Open Load Cylinder B6 ZKP Number 18 004 555 Cause Corrective action Disruption fault in injector cabling to cylinder B6 Resu...

Страница 130: ...t 1 1020 021 Power Stage Failure Stop Engine is set engine will be shut down as additional measure u Start ITS If the ITS diagnosis result is electronics OK note further fault messages e g cabling fau...

Страница 131: ...n transistor output 1 TO 1 1 Check charger valve cabling repair as necessary 2 Replace engine governor 372 AL Wiring TO 2 ZKP Number 18 004 635 Cause Corrective action Short circuit or wire break on t...

Страница 132: ...Maximum deviation of lube oil pressure values from sensors 1 Check sensor and cabling replace as necessary 2 Contact Service 417 SD Level Water Fuel Prefilter ZKP Number 18 004 594 Cause Corrective a...

Страница 133: ...y 1 Check signal transmitter and cabling replace as necessary 2 Replace engine governor 469 SD AUX 1 ZKP Number 18 004 590 Cause Corrective action Analog input signal for Aux 1 faulty Short circuit or...

Страница 134: ...corder initialization error 1 Check setting with DiaSys 2 Contact Service 482 SD T Exhaust C ZKP Number 18 004 596 Cause Corrective action Exhaust temperature sensor on A side faulty Short circuit or...

Страница 135: ...g consumer a wire break or a short circuit u Check connection between POM and starter 502 AL Open Load POM Alternator ZKP Number 14 500 902 Cause Corrective action Open load was detected at the connec...

Страница 136: ...ss 519 Oillevel Calibration Error ZKP Number 10 158 921 Cause Corrective action Error when writing the calibration value into the Flash or SD memory of the level sensor associated PV AL Group 6 Mot Bi...

Страница 137: ...e Oil Pan ZKP Number 10 137 900 Cause Corrective action Temperature sensor in oil pan defective Short circuit or wire break u Check sensor and cabling replace as necessary 582 AL Emergency Stop Failed...

Страница 138: ...eck sensor and cabling replace as necessary 601 SD ETC1 ETC2 ZKP Number 13 011 227 Cause Corrective action SD ETC1 and ETC2 u Check sensor and cabling replace as necessary 625 SD P Fuel before Prefilt...

Страница 139: ...at there are no persons in the engine s danger zone After finishing work on the engine make sure that all safety devices are put back in place and all tools removed from the engine Barring engine manu...

Страница 140: ...e automation system Starting barring procedure at LOP 8 BlueLine Operating Instructions BlueVision automation system Starting barring procedure at LOP 8 BlueLine Operating Instructions 140 Task Descri...

Страница 141: ...s First signs of marks left by lower cooling bores Running pattern seems darker No action required Dark areas with even or varying degrees of discoloration Beginning and end of the discoloration are n...

Страница 142: ...Final steps 1 Install injector Page 153 2 Install cylinder head cover Page 150 142 Task Description MS150045 02E 2013 07 TIM ID 0000000015 014...

Страница 143: ...nd the liner It appears rather darker within the honed struc ture in contrast to the bright metallic running surface The honing pattern is undis turbed Discolorations extend in stroke direction and ma...

Страница 144: ...tion are similar A thorough investigation and compliance with the above evaluation criteria allow an unambiguous evaluation To avoid unnecessary disassembly work it is recommended that another inspect...

Страница 145: ...re parts Designation Use Part No Qty Engine oil Valve gear Lubrication 1 Remove cylinder head covers Page 150 2 Fill oil chambers of valve bridges with oil 3 Fill oil chambers of rocker arms and adjus...

Страница 146: ...re parts Designation Use Part No Qty Feeler gauge Y20098771 1 Torque wrench 60 320 Nm F30452768 1 Box wrench socket 24 mm F30039526 1 Engine oil Preparatory steps 1 Remove cylinder head cover Page 150...

Страница 147: ...n di rection of engine rotation until the OT A1 marking and pointer are aligned Diagram for 8V engines two crankshaft positions Diagram for 12V engines two crankshaft positions MS150045 02E 2013 07 Ta...

Страница 148: ...C 2 Check valve clearance with cold engine Inlet long rocker arm 0 2 mm 0 05 mm Exhaust short rocker arm 0 5 mm 0 05 mm 3 Check all valve clearances in two crankshaft positions firing TDC and overlap...

Страница 149: ...1 with torque wrench to the specified tightening torque holding the adjusting screw 2 to prevent it from turning Name Size Type Lubricant Value Standard Locknut M16 x 1 5 Tightening torque Engine oil...

Страница 150: ...r head covers 1 prior to removal 2 Remove screws 3 4 with washers 2 5 3 Take off cylinder head cover 1 with O ring 6 from cylinder head 7 Installing cylinder head cover 1 Clean mounting surface 2 Chec...

Страница 151: ...G Oils oil vapors are combustible explosive Risk of fire and explosion Avoid open flames electric sparks and ignition sources Do not smoke NOTICE HP fuel pump not filled with engine oil Damage to comp...

Страница 152: ...or Replacement Special tools Material Spare parts Designation Use Part No Qty Injector Spare Parts Catalog Replacing injector u Remove injector and install new injector Page 153 152 Task Description M...

Страница 153: ...wrench 60 320 Nm F30452768 1 Ratchet F30027341 1 Assembly paste Optimoly Paste White T 40477 1 Grease Kluthe Hakuform 30 10 Emulgier X00029933 1 Engine oil O ring Spare Parts Catalog WARNING Fuels ar...

Страница 154: ...r head 7 Remove injector with installation removal tool 8 Remove installation removal tool 9 Remove sealing ring 4 from injector or use a self made hook to take it out of the cylinder head 10 Remove O...

Страница 155: ...installation position of seal ing ring 4 Fit new O rings 3 included in the scope of supply of the injector O ring 2 and damping ring 1 onto the injector and coat with grease 5 Remove oil carbon from...

Страница 156: ...h torque wrench to the specified tightening torque Name Size Type Lubricant Value Standard Screw M12 Tightening torque 100 Nm 10 Nm 14 Tighten adapter 3 with torque wrench to the specified tightening...

Страница 157: ...screw Tightening torque 40 Nm 5 Nm 19 Fit connectors on injector Note Failure to reset drift compensation CDC will void the emissions certification 20 Reset drift compensation CDC with Dia Sys E531920...

Страница 158: ...in Only run the engine at low power Keep away from the engine s danger zone WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not sm...

Страница 159: ...three way cock to operating position both filters cut in 8 Replace further fuel filters in the same way 9 Vent fuel system 1 Fuel filter replacement with the engine running 1 Cut out the filter to be...

Страница 160: ...differential pressure gauge 1 When installing the new filter element align adjustable pointer 2 with pressure indicating pointer 3 of pressure gauge 1 2 Check differential pressure Checking differenti...

Страница 161: ...al sparks and ignition sources Do not smoke Draining fuel prefilter 1 Filter A cut out 2 Filter B cut out 1 Cut out the filter to be drained 2 Open threaded vent plug 1 of filter to be drained 3 Open...

Страница 162: ...fuel emerges from the vent pipe 7 or 5 8 Close vent valve 2 or 4 9 Open rotary slide valve 6 a little by ap prox 30 and open vent valve s 2 or 4 until fuel emerges from the vent pipe 7 or 5 10 Close v...

Страница 163: ...at low power Keep away from the engine s danger zone WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING High level...

Страница 164: ...efilter Filling with fuel 1 Stop engine Page 94 and disable engine start 2 Remove screws securing the cover and take off cover 2 3 Fill filter housing with clean fuel 4 Place new gasket in cover 2 5 F...

Страница 165: ...Diesel fuel Filter element Spare Parts Catalog Gasket Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke...

Страница 166: ...7 Remove spring housing 4 and filter ele ment 3 8 Insert new filter element 3 and spring housing 4 9 Fill filter housing with clean fuel 10 Place new gasket in cover 2 11 Fit cover with gasket and se...

Страница 167: ...rve the instructions of the cleaning agent manufacturer NOTICE Incorrect installation of components and lines Damage to component Ensure that components lines are installed so that they are never unde...

Страница 168: ...ooler 5 Remove oil lines 2 6 Loosen clamp 1 7 Remove intake housing 3 with actuating cylinder 2 8 Remove coolant lines 1 from compressor housing 3 9 Remove coolant vent line 2 from com pressor housing...

Страница 169: ...ssor housing with a smooth paint brush or brush 2 Clean compressor wheel 2 and bearing housing 1 3 Thoroughly remove cleaner from all compo nents 4 Fit new sealing rings between bearing housing compre...

Страница 170: ...g a torque wrench Name Size Type Lubricant Value Standard Clamp Tightening torque 15 Nm 2 Nm 6 Install oil lines 2 Tighten threaded adapter at actuating cylinder to specified torque using a torque wre...

Страница 171: ...ans Never direct air jet at people Always wear safety goggles face mask and ear defenders Checking intercooler water drain for coolant discharge and obstruction 1 With the engine running check the dra...

Страница 172: ...e parts Designation Use Part No Qty Air filter Spare Parts Catalog Replacing the air filter 1 Remove old air filter and install new air filter Page 173 2 Reset signal ring of contamination indicator P...

Страница 173: ...2 Remove air filter 1 and clamp 2 from connecting flange of intake housing 3 3 Verify that there are no objects in the con necting flange of the intake housing 3 and clean it 4 Place new air filter 1...

Страница 174: ...isabled Checking signal ring position 1 If the signal ring is completely visible in the control window 2 replace air filter Page 172 2 After installation of new filter press reset button 1 Result Enga...

Страница 175: ...Part No Qty Air hose 0229979482 2 Checking air pipework from air filter to ETC Item Findings Measure Visually check outer layer of air hose Damage Deformation Cracks Cuts Brittleness Scuffing visible...

Страница 176: ...eck Preconditions Engine is stopped and starting disabled Checking starter condition 1 Check securing screws of starter for secure seating and tighten if required 2 Check wiring Page 210 176 Task Desc...

Страница 177: ...or heat exchanger back to the oil pan 3 The oil level must reach mark 1 or exceed mark 1 by up to 2 cm 4 Top up with oil to mark 1 as necessary Page 178 5 Insert dipstick into guide tube up to the st...

Страница 178: ...ot inhale oil vapor Oil change without semirotary hand pump Draining oil via drain plug s on oil pan 1 Provide a suitable container to collect the oil 2 Remove drain plug s and drain oil 3 Install dra...

Страница 179: ...Tightening torque 100 Nm 10Nm Filling with new oil 1 Open cover 1 on filler neck 2 Pour oil in at filler neck up to max mark at oil dipstick 3 Close cover 1 on filler neck 4 Check engine oil level Pag...

Страница 180: ...ar protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor WARNING High level of engine noise when the engine is running Risk of damage to hearing Wear ear p...

Страница 181: ...il filter by 1 to 2 rotations 2 Drain approx 2 liters engine oil to flush out the oil sludge 3 Drain approx 1 liter engine oil into a clean container 4 Close screw 5 Using the equipment and chemicals...

Страница 182: ...ning Wear protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor WARNING High level of engine noise when the engine is running Risk of damage to hearing Wea...

Страница 183: ...arts Catalog WARNING Hot oil Oil can contain combustion residues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with ski...

Страница 184: ...f spring washer and washer 9 Remove screw 4 10 Remove flushing arm 5 from screen plate 6 11 Turn filter element by 180 and use appro priate tool to push out filter candles 1 12 Turn filter insert by 1...

Страница 185: ...rking steps 2 Additionally the following instructions are to be observed Replace all sealing elements Coat O rings with grease Insert O rings in grooves Observe position of cylinder screw to elongated...

Страница 186: ...ing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor WARNING Compressed air gun ejects a jet of pressurized air Risk of injury to eyes and damage to hearing risk of ruptu...

Страница 187: ...w part Cleaning strainer 1 Wash strainer 5 with cleaner 2 Remove stubborn deposits with soft brush 3 Blow out strainer 5 with compressed air from inside Installing strainer 1 Coat square section ring...

Страница 188: ...ts Catalog WARNING Hot oil Oil can contain combustion residues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with skin...

Страница 189: ...sk 8 and rotor base 10 with sealing ring 9 13 Insert new filter sleeve 6 in rotor tube 7 with the smooth paper surface facing the wall 14 Check sealing ring 5 fit new one if neces sary 15 Mount rotor...

Страница 190: ...m General High Temperature Circuit 7 14 1 Venting points Coolant lines on ETC 1 Venting point Vent line Cross distributionn expansion tank 1 Venting point 190 Task Description MS150045 02E 2013 07 TIM...

Страница 191: ...ure to escape 2 Continue to turn breather valve counterclockwise and remove 3 Check engine coolant level coolant must be visible at the bottom edge of the filler neck s cast eye Checking engine coolan...

Страница 192: ...e Special tools Material Spare parts Designation Use Part No Qty Coolant Engine coolant change 1 Drain engine coolant Page 193 2 Fill with engine coolant Page 194 192 Task Description MS150045 02E 201...

Страница 193: ...n expan sion tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Draw off precipitated corrosion inhibitor oil from the ex...

Страница 194: ...esignation Use Part No Qty Engine coolant WARNING Coolant is hot and under pressure Risk of injury and scalding Let the engine cool down Wear protective clothing gloves and goggles safety mask NOTICE...

Страница 195: ...until overflow edge is reached 11 When coolant temperature T Coolant of 40 C is reached increase the engine speed to 1000 rpm for approx 2 minutes 12 With the engine idling fill expansion tank until o...

Страница 196: ...alve arrowed 3 Open vent points on intercooler on coolant cooler and on exhaust turbochargers Page 190 4 Ensure that the breather valve on the ex pansion tank is closed 5 Pump coolant into engine at 0...

Страница 197: ...pump 13 With the expansion tank open start the en gine and run it up to nominal speed full load under load 14 Check coolant level in expansion tank If coolant level is above 50 close ex pansion tank b...

Страница 198: ...hearing Wear ear protectors Engine coolant pump Relief bore check 1 Check relief bore for oil and coolant dis charge 2 Stop engine Page 102 and disable en gine start observe general safety instruc ti...

Страница 199: ...ol down Wear protective clothing gloves and goggles safety mask WARNING High level of engine noise when the engine is running Risk of damage to hearing Wear ear protectors Engine coolant Sample extrac...

Страница 200: ...Risk of damage to hearing Wear ear protectors Raw water pump relief bore check 1 Check relief bore for oil and raw water dis charge 2 Stop engine Page 102 and disable en gine start observe general saf...

Страница 201: ...d and starting disabled Battery charging generator drive Coupling condition check 1 Remove protective cover 2 Check resilient coupling for cracks arrow and plastic deformation 3 In case of severe defo...

Страница 202: ...gine mounting Check Engine mounting Check Item Findings Action Visually inspect mounts Damage Brittleness Deformation Crack formation Swelling visible Replace contact Service 202 Task Description MS15...

Страница 203: ...ise when the engine is running Risk of damage to hearing Wear ear protectors Bilge pump Relief bore check 1 Check relief bores for oil and water dis charge 2 Stop engine Page 94 and disable en gine st...

Страница 204: ...System 7 19 1 Water drain valve Check Water drain valve Check 1 Open water drain valve 2 Check water outlet for obstructions 3 Close water drain valve 204 Task Description MS150045 02E 2013 07 TIM ID...

Страница 205: ...es Do not smoke Checking differential pressure gauge 1 Switch on fuel treatment system Page 93 2 Set the alarm points at the differential pressure gauge to zero Result Alarm is initiated with preset d...

Страница 206: ...ect connector from water level probe 4 Immerse water level probe into a tank filled with water until water level reaches the thread 5 Switch system on Result Water drain valve opens 6 Leave water leve...

Страница 207: ...k pressure at the pressure gauge in the inlet to the fuel treatment system and note down 3 Check pump pressure with reduced suction a Reduce suction pressure of pump to 0 8 bar with the shutoff valve...

Страница 208: ...mponents and lines Damage to component Ensure that components lines are installed so that they are never under tension or strain Ensure correct installation position of components Coalescer filter ele...

Страница 209: ...htening torque Engine oil 30 Nm 3 Nm 17 Fit gasket 10 18 Install cover 19 Install screws 1 washers 2 and nuts 9 20 Tighten nuts 9 21 Open ball valve at the inlet and outlet of the fuel treatment syste...

Страница 210: ...swing freely 3 Check that cable clamps are firm tighten loose cable clamps 4 Replace faulty cable clamps 5 Visually inspect the following electrical line components for damage Connector housing Conta...

Страница 211: ...on both sides of flywheel housing 2 2 Check whether both switches 3 are actu ated 3 If switches 3 and or guard plate 1 with engine support 4 is are not installed Screw on guard plate 1 with engine su...

Страница 212: ...d starting disabled Check plug connections on ECU 7 1 Check all connectors on ECU for firm seat ing Ensure that clips 3 are engaged 2 Check screws 2 of cable clamps on ECU for firm seating Ensure that...

Страница 213: ...ting disabled Checking EMU plug connections 1 Check both connectors on EMU 2 for firm seating Make sure that clips 3 are engag ed 2 Check screws 1 of cable clamps on EMU 2 for firm seating Make sure t...

Страница 214: ...sabled Checking EIM plug connections 1 Check both Tyco plugs 62 pole 1 on EIM for firm seating Make sure that the clips 2 are engaged 2 Check screws 3 of cable clamps on EIM for firm seating Ensure th...

Страница 215: ...overnor from engine 1 Note or mark assignment of cables and connectors 2 Remove all screws 2 3 Undo latches 3 of the connectors 4 Disconnect all connectors 5 Remove screws 1 6 Take off engine governor...

Страница 216: ...ll screws 2 3 Undo clips 3 on connectors 4 Disconnect all connectors 5 Remove screws 1 6 Remove ECU 1 with EMU 4 Removing EMU 1 Unscrew screws on base of EMU 4 2 Remove EMU 4 from ECU 1 Installing EMU...

Страница 217: ...When doing so observe correct assignment between cables and plugs 2 Check seal before installing Result Replace seal if porous or defective Downloading software 1 The new EIM still does not have appro...

Страница 218: ...r operation 4 Application loader active 5 External RAM faulty 6 External FLASH faulty 7 No firmware 8 Application crashed Fuse lamp SILA A second indicator is the fuse lamp This is also integrated in...

Страница 219: ...oring current path failed S8 10 Emergency stop current path failed 24V internal S9 11 ES pushbutton current path failed 24V external S10 12 Key switch current path failed S11 13 SDAF 1 2 current path...

Страница 220: ...fuse S4 fail ure 1 2 second steps Note These bit sequences are transmitted constantly Information about the status of the current paths of the EIM is also provided in the CAN message Sta tus internal...

Страница 221: ...1 Cleaning LOP 1 Wipe LCD display with dry cloth without applying excessive pressure 2 Remove dirt from keys using isopropyl alcohol 3 Remove heavy soiling from housing surface with isopropyl alcohol...

Страница 222: ...e monitoring system EMU Engine Monitoring Unit Engine monitoring unit ETK Ersatzteilkatalog Spare Parts Catalog FPP Fixed Pitch Propeller Fixed pitch propeller GCU Gear Control Unit Gear control unit...

Страница 223: ...System RL Redundancy Lost Alarm Redundant CAN bus failure SAE Society of Automotive Engineers U S standardization organization SAT Sea Acceptance Test SD Sensor Defect Alarm Sensor failure SDAF Shut D...

Страница 224: ...e work in case of malfunction or changed operating conditions or for spare parts supply Your contact person in our Customer Assistance Center E mail info mtu online com Tel 49 7541 9077777 Fax 49 7541...

Страница 225: ...Barring manually Page 139 Box wrench socket 24 mm Part No F30039526 Qty Used in 1 7 3 2 Valve clearance Check and adjustment Page 146 Feeler gauge Part No Y20098771 Qty Used in 1 7 3 2 Valve clearance...

Страница 226: ...MTU test kit Part No 5605892099 00 Qty Used in 1 7 12 3 Engine oil Sample extraction and analysis Page 180 Qty Used in 1 7 12 4 Engine oil Sample extraction and analysis Page 182 Qty Used in 1 7 14 7...

Страница 227: ...027341 Qty Used in 1 7 5 2 Injector Removal and installation Page 153 Qty Used in 1 7 12 2 Engine oil Change Page 178 Ratchet Part No F30027339 Qty Used in 1 7 19 5 Coalescer filter element Replacemen...

Страница 228: ...jet cleaner Part No Qty Used in 1 4 23 Plant Cleaning Page 106 Torque wrench Part No F30027337 Qty Used in 1 7 12 2 Engine oil Change Page 178 Torque wrench 0 5 5 Nm Part No 0015384230 Qty Used in 1...

Страница 229: ...tallation Page 153 Torque wrench 4 20 Nm Part No F30044239 Qty Used in 1 7 9 2 Air filter Removal and installation Page 173 Torque wrench 6 50 Nm Part No F30027336 Qty Used in 1 7 13 3 Centrifugal oil...

Страница 230: ...60 320 Nm Part No F30452768 Qty Used in 1 7 3 2 Valve clearance Check and adjustment Page 146 Qty Used in 1 7 5 2 Injector Removal and installation Page 153 230 Appendix B MS150045 02E 2013 07 DCL ID...

Страница 231: ...Cylinder head cover Removal and installation 150 Cylinder liner Endoscopic examination 141 Instructions and comments on endoscopic and visual examination 143 D Designations Engine sides and cylinders...

Страница 232: ...ons check 213 Engine mounting Check 202 Engine oil Centrifugal oil filter Cleaning 188 Change 178 Filter sleeve Replacing 188 Sample analysis 182 Sample extraction 182 Sample extraction and analysis 1...

Страница 233: ...n 8 Organizational requirements 7 Personnel requirements 7 Repair work 9 Safety notices standards 14 Startup 8 Sensors Overview 27 Service indicator Signal ring position check 174 Service partners 224...

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