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MTS Systems Temposonics R V SSI Series, Руководство по эксплуатации

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Temposonics

® 

R-Series 

V

 SSI

Operation Manual

I 18 I

5/ 

Follow the manufacturer‘s mounting instructions

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

O-rings

Mounting hardware

Ø 16.4

(Ø 0.65)

Ø 2.2

(Ø 0.09)

Ø 19.3

(Ø 0.76)

Ø 2.2

(Ø 0.09)

M18×1.5-6g

 A/F 27

8.7

(0.34)

¾"-16 UNF-3A

 A/F 28

11

(0.43)

O-ring for threaded fl ange 

¾"-16 UNF-3A

Part no. 560 315

O-ring for threaded fl ange 

M22×1.5-6g

Part no. 561 337

Hex jam nut M18×1.5-6g

Part no. 500 018

Hex jam nut ¾"-16 UNF-3A

Part no. 500 015

Material: Fluoroelastomer 

Durometer: 75 ± 5 Shore A

Operating temperature:

−40…+204 °C (−40…+400 °F)

Material: FPM

Durometer: 75 Shore A

Operating temperature:

−20…+200 °C (−6…+392 °F)

Material: Steel, zinc plated

Material: Zinc plated

Mounting hardware

4 holes

Ø 5.3 (Ø 0.21) 28 (1.1)

9 (0.35)

50 (1.97)

2 (0.08)

68 (2.68)

9.5 (0.37)

Mounting clamp width

: 

14.6 (0.57)

4

(0.16) 

11.5

(0.45)

4.5

(1.8)

8

(0.31)

M5 thread 

20 (0.79)

60 (2.36)

16 (0.63) 

12 (0.47)

3.2 (0.13)

Ø 3.2 (Ø 0.13)

M3 fastening screws (6×)

Mounting clamp

Part no. 400 802

T-nut

Part no. 401 602

Fixing clip for rod with Ø 10 mm

Part no. 561 481

Material: Stainless steel (AISI 304)

Fastening torque for M5 screw: 4.5 Nm Application: Used to secure sensor 

rods (Ø 10 mm (Ø 0.39 in.)) when 

using an U-magnet or block magnet

Material: Brass, non-magnetic

Cable connectors 

5

Programming kit

54

(2.13)

 

Ø 

18

(Ø 0.71)

54

(2.13)

38 (1.5)

Ø 20.5

(Ø 0.81)

Ø 18

(Ø 0.71)

M16 female connector (7 pin), straight

Part no. 370 624

M16 female connector (7 pin), angled

Part no. 560 779

TempoLink kit for Temposonics

®

 

R-Series 

V

Part no. TL-1-0-SD70 (for D70)

Material: Zinc nickel plated

Termination: Solder

Contact insert: Silver plated

Cable clamp: PG9

Cable Ø: 6…8 mm (0.24…0.31 in.) 

Operating temperature: 

−40…+100 °C (−40…+212 °F) 

Ingress protection: IP65 / IP67 

(correctly fi tted)

Fastening torque: 0.7 Nm

Material: Zinc nickel plated

Termination: Solder

Contact insert: Silver plated

Cable clamp: PG9

Cable Ø: 6…8 mm (0.24…0.31 in.) 

Operating temperature: 

−40…+100 °C (−40…+212 °F) 

Ingress protection: IP65 / IP67 

(correctly fi tted)

Fastening torque: 0.7 Nm

• 

Connect wirelessly via Wi-Fi enabled 

device or via USB with the diagnostic 

tool

• 

Simple connectivity to the sensor 

via 24 VDC power line (permissible 

cable length: 30 m)

• 

User friendly interface for mobile 

devices and desktop computers

• 

See product brief “TempoLink 

smart assistant” (document part no.:

 

551976

) for further information

Содержание Temposonics R V SSI Series

Страница 1: ...GENERATION I AM V THE NEW Temposonics R Series V SSI Operation Manual Temposonics Magnetostrictive Linear Position Sensors ...

Страница 2: ... of Temposonics RH5 10 4 4 Magnet installation 13 4 5 Replacement of sensor 15 4 6 Electrical connections 16 4 7 Frequently ordered accessories 17 5 Programming 20 5 1 Introduction 20 5 2 LED Status 21 5 3 Programming and configuration 22 5 3 1 Connection of TempoLink smart assistant to sensor and power supply 22 5 3 2 Connection of TempoLink smart assistant to smartphone tablet or computer 22 5 3...

Страница 3: ...ill be damaged Position measurement is influenced by an external magnetic field Signal output is wrong Cables are damaged Short circuit the sensor can be destroyed sensor does not respond Spacers are missing installed in a wrong order Error in position measurement Wrong connection of ground shield Signal output is disturbed The electronics can be damaged Use of a magnet that is not specified by MT...

Страница 4: ...the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable MTS Sensors terms of sales and delivery on www mtssensors com 2 5 Warranty MTS Sensors grants a warranty period for the Temposonics position sensors...

Страница 5: ...3 1 Position j Options3 0 Standard l Data length 1 25 bit 2 24 bit 3 26 bit m Format B Binary G Gray h Output S SSI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 R P 5 0 1 D 7 0 1 S 1 0 a b c d e f g h i j k l m n k Mode3 1 Measuring direction forward asynchronous mode 2 Measuring direction forward synchronous mode 1 5 Measuring direction reverse asynchronous mode 6 Measuring directi...

Страница 6: ... Standard i Function4 1 Position j Options4 0 Standard l Data length 1 25 bit 2 24 bit 3 26 bit m Format B Binary G Gray h Output S SSI k Mode4 1 Measuring direction forward asynchronous mode 2 Measuring direction forward synchronous mode 1 5 Measuring direction reverse asynchronous mode 6 Measuring direction reverse synchronous mode 1 n Resolution 1 5 µm 2 10 µm 3 50 µm 4 100 µm 5 20 µm 6 2 µm 7 ...

Страница 7: ...mps up to 1250 mm 50 in stroke length 1 mounting clamp for each 500 mm 20 in additional stroke length RH5 rod sensor RH5 B Base unit without flange rod assembly 3 socket screws M4 RH5 J M S T Sensor O ring RH5MA0250M01D701S1012G8 1 µm 24 bit Gray S N 19220911 01JUN2019 Order code Resolution Data length Format Date of Production Serial number Fig 1 Example of nameplate of a R Series V RH5 sensor wi...

Страница 8: ... The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal Since the speed of the ultrasonic wave in the waveguide is precisely known the time required to receive the return signal can be converted into a linear position measuremen...

Страница 9: ...ly installed and the position magnet is fastened to the mobile machine part Thus it can travel along the sensor profile The sensor is fitted on a flat machine surface using the mounting clamps Fig 4 A length dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances For fastening use M5 20 screws to DIN 6912 that should be tightened...

Страница 10: ... a b A F 46 53 2 09 A F 44 5 1 75 51 3 2 02 RH5 T A V RH5 with threaded flange 16 UNF with raised face A F 44 5 A F 1 75 51 3 2 02 Ø 25 4 Ø 1 Threaded flange T 16 UNF 3A Stroke length 25 7620 1 300 Sensor electronics housing 65 5 2 58 Null zone 51 2 01 Magnet Stroke length 5000 mm 196 9 in Dead zone 63 5 66 2 5 2 6 Ø 10 0 13 Ø 0 39 0 01 2 5 0 1 25 0 98 11 7 0 46 Mechanical option B Bushing on rod ...

Страница 11: ...ics housing 68 2 68 Null zone 51 2 01 Stroke length 25 7620 1 300 Threaded flange J M22 1 5 6g Magnet Ø 12 7 0 13 Ø 0 5 0 01 Dead zone 73 6 2 9 11 7 0 46 RH5 B A V RH5 base unit only for replacement 48 1 89 Sensor electronics housing 58 2 28 Null zone 61 2 4 Stroke length 25 7620 1 300 Dead zone 52 54 57 2 05 2 13 2 24 Stroke length 25 1575 1 62 52 2 05 dead zone Stroke length 1576 5000 62 05 196 ...

Страница 12: ...ng is required i e the hydraulic circuit remains closed For more information see chapter 4 5 Replacement of sensor on page 15 Fig 8 Mounting example of threaded flange Fig 9 Sensor in cylinder In the case of threaded flange M18 1 5 6g or M22 1 5 6g provide a screw hole based on ISO 6149 1 Fig 11 See ISO 6149 1 for further information Sealing via O ring in the flange undercut Sealing via O ring in ...

Страница 13: ...s and magnetic material is used observe the specified dimensions Fig 15 Magnet mounting with magnetic material When using magnetic material the dimensions of Fig 15 must be observed A If the position magnet aligns with the drilled piston rod B If the position magnet is set further into the drilled piston rod install another non magnetic spacer e g part no 400 633 above the magnet Fig 13 Mounting o...

Страница 14: ...f mounting Sensor electronics housing Start position 28 1 1 End position 66 71 2 6 2 8 Stroke length 5000 mm 196 9 in RP5 with block magnet Reference edge of mounting Sensor electronics housing Stroke length 5000 mm 196 9 in End position 68 5 73 5 2 7 2 9 Start position 25 5 1 RH5 with ring magnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position 63...

Страница 15: ... 20 for the sensor designs M S and T The sensor can be replaced without interrupting the hydraulic circuit 3 Insert the new base unit Install the ground lug on a screw Tighten the screws Fastening torque 1 4 Nm Fig 20 Replacement of the base unit e g RH5 sensor part 2 NOTICE If the R Series V replaces a predecessor model of the R Series the plastic tube in the sensor rod must be removed When repla...

Страница 16: ...h connection as short as possible with a large cross section Avoid ground loops With potential differences between machine and electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large cross section or use cables with separate double shielding and connect only one end of the shield Use only s...

Страница 17: ... screws 1 Nm Operating temperature 40 105 C 40 221 F Material PA 66 GF30 magnets compound filled Weight Approx 26 g Surface pressure 20 N mm2 Fastening torque for M4 screws 1 Nm Operating temperature 40 75 C 40 167 F Material PA ferrite GF20 Weight Approx 14 g Surface pressure Max 40 N mm2 Fastening torque for M4 screws 1 Nm Operating temperature 40 105 C 40 221 F Material PA ferrite Weight Approx...

Страница 18: ...Material Stainless steel AISI 304 Fastening torque for M5 screw 4 5 Nm Application Used to secure sensor rods Ø 10 mm Ø 0 39 in when using an U magnet or block magnet Material Brass non magnetic Cable connectors 5 Programming kit 54 2 13 Ø 18 Ø 0 71 54 2 13 38 1 5 Ø 20 5 Ø 0 81 Ø 18 Ø 0 71 M16 female connector 7 pin straight Part no 370 624 M16 female connector 7 pin angled Part no 560 779 TempoLi...

Страница 19: ...Features Twisted pair shielded flexible Cable Ø 6 mm 0 23 in Cross section 3 2 0 14 mm2 Bending radius 10 Ø fixed installation Operating temperature 10 80 C 14 176 F Material PUR jacket orange Features Twisted pair shielded highly flexible Cable Ø 6 4 mm 0 25 in Cross section 3 2 0 25 mm2 Bending radius 5 Ø fixed insulation Operating temperature 30 80 C 22 176 F Material Teflon jacket black Features ...

Страница 20: ...le length 3 m 50 m 100 m 200 m 400 m Baud rate 1 MBd 400 kBd 300 kBd 200 kBd 100 kBd Fig 24 Schematic connection Fig 25 Input wiring clock clock Fig 26 Timing diagram Fig 27 Cable lengths and related baud rates Clock T Clock break n T MSB bit n bit n 1 bit 3 Clockline Dataline High Low High Low LSB bit 1 bit 2 1 2 3 4 5 6 The data is transferred serially at SSI whereby the controller determines th...

Страница 21: ...to the external clock of the controller Adjust the parameter Jitter Window Reduce the clock rate of the polling cycle at the controller Ensure that the controller operates in synchronous mode Cycle Timeout In synchronous mode the sensor does not receive the clock for the polling cycle Ensure that the clock of the controller arrives at the sensor Ensure that the controller operates in synchronous m...

Страница 22: ...take longer if Wi Fi and LAN connections are active OUTP UT INPUT SENS OR 24V DC 5 3 Programming and configuration 5 3 1 Connection of TempoLink smart assistant to sensor and power supply R Series V sensors can easily adopted to changing measurement tasks via TempoLink smart assistant The TempoLink smart assistant can be connected to all sensors of the R Series V family Use the adapter cable for c...

Страница 23: ...onnecting TempoLink smart assistant via USB Connecting to the user interface may take longer if Wi Fi and LAN connections are active 5 3 4 Graphical User Interface GUI Click the menu symbol in the top left to get to the main menu Fig 37 Main menu of the graphical user interface TempoLink Includes information about the TempoLink smart assistant like its serial number firmware version and product nu...

Страница 24: ...on for positon measurement Forward Ascending position values from sensor electronics housing to rod end Reverse Ascending position values from rod end to sensor electronics housing Measurement Function Setting the function of the measurement Position Output of the measured position of the magnet Velocity Output the velocity at which the magnet is moved over the sensor coming soon Differential Outp...

Страница 25: ...ta Format Setting the SSI coding for the data transmission Data Length Setting the bit width for the date transmission Jitter Window The jitter specifies the time interval between the start of measuring and the SSI clock which is given by the PLC for synchronous mode Values between 0 and 255 µs can be set for this parameter default value 50 µs A larger value extends the cycle time of the sensor Er...

Страница 26: ... product contains electronic components and must be disposed of in accordance with the local regulations 5 3 5 LEDs of TempoLink smart assistant Three LEDs in the lid of the TempoLink smart assistant display the current status of the tool TempoLink smart assistant LEDs Status LEDs LED A Communication between TempoLink sensor assistant and sensor LED color Information Green ON Sensor connected Red ...

Страница 27: ...tection IP67 connectors correctly fitted Shock test 150 g 11 ms IEC standard 60068 2 27 Vibration test 30 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Magnet movement velocity Magnet slider Max...

Страница 28: ...IEC standard 60068 2 6 excluding resonant frequencies RH5 J 15 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Operating pressure 350 bar 5076 psi 700 bar 10 153 psi peak at 10 1 min for sensor ro...

Страница 29: ...on Drive Cary N C 27513 USA Tel 1 919 677 0100 Fax 1 919 677 0200 info us mtssensors com www mtssensors com Safety Declaration Dear Customer If you return one or several sensors for checking or repair we need you to sign a safety declaration The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and or that people handling these items wil...

Страница 30: ... See Detail C 3 4 16 UNF 2B Thread See Notes 3 And 4 32 in 32 in 125 in B 1 105 in Minimum Full Thread Depth 0 875 in dia 0 015 0 000 0 769 in dia 0 015 0 000 0 500 in dia 0 005 in dia FIM A 45 5 15 1 0 094 in max 0 008 in 0 004 in 0 125 in 0 125 in 3 4 16 UNF 2B Thread R 0 813 in dia 0 002 in 0 106 in 0 008 in A 0 008 A 0 004 A R0 015 in max Pitch dia 1 180 in Recommended Minimum Spotface Diamete...

Страница 31: ...s com JAPAN Branch Office Phone 81 3 6416 1063 E mail info jp mtssensors com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States These trademarks may be protected in other countries All other trademarks are the property of th...

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