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Basic Installation and Operation Guide                VMX Series Digital Solid State Soft Starters   18 – 1000A 

 

Page 25 of 27 

Chapter 5 - Motor Overload Protection 

Solid State Overload Protection 

The 

VMX Series

 Starter provides true U.L. listed I

2

t Thermal Overload Protection as a built-in function of the 

main digital processor for maximum motor protection. It simulates the tripping action of a bi-metallic overload 
relay, with the accuracy and repeatability of a digital control system. It is adjustable over a wide range and can 
be easily programmed for different trip curves. 

 

Thermal Memory 

The 

VMX Series

 microprocessor uses a sophisticated “Thermal Register” in the digital memory to keep track of 

motor heating and cooling over time regardless of the starter’s power status. By using non-volatile memory, the 

VMX Series

 does not “forget” that the motor has been running even if power to the starter is turned off and back 

on. Continuous overload protection is provided based on the true thermal condition of the motor. 

 

Thermal Capacity 

The Thermal Register is displayed as a percentage. This percentage is the motor’s remaining thermal capacity. 
The percentage value begins at 100, showing that the motor is cool (has 100% of its capacity available). As the 
motor heats up or moves toward an overload condition, the percentage begins to drop. The Thermal Capacity is 
derived from the programmed motor nameplate Full Load Amps (FLA) in Function F001, the Service Factor 
rating in Function F002, and the Overload Trip Class in Functions F003 and F004. Setting these functions to the 
proper values provides maximum protection and eliminates nuisance tripping. 

 

The Remaining Thermal Capacity can be viewed by using the UP or DOWN 
arrow keys when in the Status Display mode. From the default Phase A 
Current screen (dot on right side), press the UP arrow key 4 times to display 

[H100]

 meaning there is 100% of the Thermal Capacity (H = Heat capacity) 

remaining in the motor. After starting or running, the motor will use this capacity 
and the display will show a lower number. For example, after a cold start, the 
display may read 

[H065]

 which indicates that the motor has 65% of its thermal 

capacity remaining (35% used). The Status Display screens cycle back to the 
beginning, so the Down arrow keys can get to this display as well. 

 

Motor Full Load (FLA) Setting

 

Use Function F001 to enter motor FLA as indicated on the motor nameplate. 
(Do not calculate for service factor, this is programmed separately in F002). 

 

Note:

  

All 

VMX Series

 starters are shipped from the factory with F001 set to a default value of 0000. If 

F001 is left at the factory default, the unit will not operate. If the user attempts to start the 

VMX

 

Series

 without entering the motor nameplate FLA, the starter

 

will Fault and the display will read 

nFLA

” (no Full Load Amps). 

 

Disabling the Overload Protection 

The Overload Protection feature can be disabled if necessary. Please refer to the Advanced Installation, 
Operation and Programming Manual for instructions and considerations before disabling the Overload 
Protection 

WARNING!  

Do NOT disable Overload Protection unless another Thermal Overload Protection device 
exists in the circuit for all three phases. Running a motor without Overload Protection 
presents serious risk of motor damage or fire. 

 

H057

H 100

 100% Thermal Capacity

remaining at rest

Examples:

 57% Thermal Capacity
remaining after starting

(43% used)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Содержание VMX-1000-BP

Страница 1: ...or Control Document VMX QSG604132MN Firmware Revision 3 01 VMX Series Digital Solid State Soft Starter 18 1000A Basic Installation and Quick Startup Guide Phone 800 894 0412 Fax 888 723 4773 Web www c...

Страница 2: ...Basic Installation and Operation Guide VMX Series Digital Solid State Soft Starters 18 1000A Page 2 of 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 3: ...ing and Inspection 8 SERVICE WARNING 8 Mounting Clearances and Cleaning 9 Power Connection and Terminations 10 Control Power Requirements 12 Control Connections 12 Chapter 3 Sequence of Operation Star...

Страница 4: ...Basic Installation and Operation Guide VMX Series Digital Solid State Soft Starters 18 1000A Page 4 of 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 5: ...e been checked Power lines are attached to the unit input terminals marked L1 L2 and L3 R S T Motor leads are connected to the lower terminals marked T1 T2 and T3 U V W Appropriate control power is ap...

Страница 6: ...nd Ratings The Motortronics VMX Series starters are current rated controllers Max Amp ratings are for continuous duty and must not be exceeded Always check the motor nameplate FLA and Service Factor i...

Страница 7: ...38 VMX 210 BP through VMX 450 BP 17 11 15 15 11 23 11 00 0 40 VMX 550 BP CF CF CF CF CF CF VMX 718 BP through VMX 900 BP CF CF CF CF CF CF Panel open with integral bypass contactor VMX 1000 BP CF CF C...

Страница 8: ...Units without the BP Bypass Contactor optional on 210A and above must have ventilation adequate to account for heat dissipation of the SCRs This must be estimated at 4 5 watts per running load amp For...

Страница 9: ...it must be installed with its heat sink ribs oriented vertically and running parallel to the mounting surface Keep in mind that these are minimums Wiring may require more clearance particularly on the...

Страница 10: ...a load even for testing The VMX Series will trip on Phase Loss if any or all of the conductors are disconnected from the load terminals Contact the Factory for assistance in no load testing Caution Ne...

Страница 11: ...del Number Current Range Min Max Suggested Wire Size AWG Tightening Torque in lbs Screw Bolt Size Tightening Torque Nm Suggested Wire Size ISOmm2 VMX 18 BP 9 18 12 6 VMX 28 BP 14 28 10 10 VMX 39 BP 19...

Страница 12: ...be customer supplied unless an optional control power transformer see table below has been supplied with the unit Control Power Requirements When sizing a control power transformer for the VMX BP Ser...

Страница 13: ...3 When this contact is closed the VMX Series starter will start and run When it is opened it is the same as a Stop command Note When a maintained contact is used for start stop it is advisable to set...

Страница 14: ...cator on TB1 terminals 11 and 12 The output Triac switch is rated for 10 250 VAC DC 50 mA maximum If the three programmable Output Auxiliary Relays are being used for other functions this output can e...

Страница 15: ...ons See Section 8 for additional relay programming details Note It is not necessary to use the programmable output auxiliary relays in the Start Stop circuit An internal seal in relay is provided else...

Страница 16: ...period hit the Stop button immediately and open the disconnect line Stopping If Pump Flex Decel is Disabled factory default in F024 7 Remove the Run Command or hit the Stop button 8 At Speed LED will...

Страница 17: ...tep though large numbers Power On Control power is available at A1 and A2 Green LEDs At Speed The motor is at full power and the Bypass Contactor has been commanded to pull in The SCRs are at full con...

Страница 18: ...l function F001 should display with the selected digit flashing If the VMX Series starter has been programmed and power to the unit has not been cycled the readout will display the last function viewe...

Страница 19: ...Indicates you have increased the value to 24A the lowest setting for a 48A unit which is 1 2 of the Max Amps see Note Press the UP Arrow key twice 2 x to increase this digit value 0026 Indicates you...

Страница 20: ...mp 1 0 600 Motor Current 1 200 F013 Accel Ramp Time of Ramp 1 1 120 seconds 1 second 10 seconds F014 Max Current Limit of Ramp 1 200 600 Motor Current 1 350 F015 Initial Torque VR of Ramp 2 0 100 Line...

Страница 21: ...s 1 4 Phase Loss only F053 Auto Reset Attempts 0 Disabled or 1 10 attempts 1 0 F054 thru F059 Time and value displays for lockouts in F048 F050 Read only no settings F060 Aux Relay 1 setting Operation...

Страница 22: ...Trip Phase Rotation protection Phase rotation must match selection in Bit 2 below Setting to Off 0 will make the VMX insensitive for use behind a reversing contactor On Expected Phase Sequence 2 A B...

Страница 23: ...nges on Start resets on Stop 14 Ground Fault Trip 2 At Speed Stop 15 Phase Rotation Trip 3 At Speed End of Decel 16 Any Trip 5 15 4 Start End of Decel 17 Any Trip 5 15 flashing output 5 Short SCR Trip...

Страница 24: ...Over Current Phase Loss during Accel Const spd Decel PLA PLc PLd 4 5 6 Phase Loss Over Temperature during Accel Const spd Decel otA otc otd 7 8 9 Over Temp Over Load during Accel Const spd Decel oLA...

Страница 25: ...pping The Remaining Thermal Capacity can be viewed by using the UP or DOWN arrow keys when in the Status Display mode From the default Phase A Current screen dot on right side press the UP arrow key 4...

Страница 26: ...ble on the starter enclosure and or the driven equipment as required by local code NEMA Class Trip Curves NEMA Class trip curves are based on a common tripping point of 600 of motor Full Load Amps FLA...

Страница 27: ...the contactor No additional Overload Relay is necessary for normal operation Special Consideration for Across the Line Direct on Line Contactors When the Bypass Contactor on a VMX BP Series has been...

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