Motor City Wash Works ACCELERATOR TOPWL360BKS Скачать руководство пользователя страница 1

                                                                                   

 

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

8MANULTOPWHL0001 12-9-20

                          

www.motorcitywashworks.com

                                                 

1

 

           ACCELERATOR™ HORIZONTAL TOP WHEEL 

 INSTALLATION MANUAL 

                      Part #  TOPWL360BKS [ . . . . ] 

 ( ALL COLORS ) 

 

  TABLE OF CONTENTS

 

 
Equipment Specifications

          

 

                                                                 

 

 

Page:    1  

Equipment Features 

                

 

                                                                                        

Page:    1  

Suggested Tools and Installation Materials

   

 

                                                                        

Page:    1  

Installation Instructions

                                                                                                      

Page:  2  

Electrical Installations

          

 

                                      

 

 

 

 

 

Page:  13 

Optional Inverter Installations

 

 

                                      

 

 

 

 

 

Page:  15 

Pneumatic Installations

          

 

                                                                                    

        

Page:  19  

Plumbing Installations

                          

 

 

                                            

Page:  21 

Foamer Installation

                                                                                                           

Page:  22 

Start-Up Procedures

                                                                                                         

Page:  23 

Maintenance 

                                                                                                                  

Page:  25 

Troubleshooting………………………………………………………………………………………………………..Page:  28 
Exploded Views………………………………………………………………………………………………………..Page:  31 
Warranty………………………………………………………………………………………………………………..Page:  47 

 

  Equipment Specifications

 

    Equipment   Features   

                 

 

 

 

 

Aluminum Structure Color Skinz™ Snap On Structure Wrap 

 

Available With Star Foam Wash Material 

 

Less Than 7 Feet of Tunnel Space required 

 

134” Overall Height 

 

Cleans Up to 200 Cars per Hour Line Speed 

 

Built-In Foam Streamer™ for added Show and Proper Lubrication 

 

 

 
 
 

    Suggested Installation Tools and Materials 

 

                  

 

 
 
 
 

 

 

 

 Hammer Drill with 5/8” Drill Bit 

      (12) Wedge Anchor Bolts 5/8” x 6” 

 

Sledge Hammer

 

     

Safety Goggles 

 

Set of Standard Combo Wrenches 

     

Torpedo Level 

 

Measuring Tape 

     

3/8” Polyflow Tubing 

       

1/2" Polyflow Tubing 

 

ELECTRIC DRIVE 

TOPWL360[ . . . . . . . ] 

ELECTRICAL 

CONTROL: 24VAC, 24VDC, 120 VAC, 3 WATTS UL

® 

CERTIFIED 

MOTOR: 1.5 HP 6.6-3.0 AMPS/208-460 VAC 3 PH 

UL

® 

RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55 

PNEUMATICS 

3 SCFM

 

WATER 

RECLAIMED OR FRESH:  

2 GPM @ 40 PSI 

Содержание ACCELERATOR TOPWL360BKS

Страница 1: ...oting Page 28 Exploded Views Page 31 Warranty Page 47 Equipment Specifications Equipment Features Aluminum Structure Color Skinz Snap On Structure Wrap Available With Star Foam Wash Material Less Than...

Страница 2: ...ment and or the safety of the people working on the equipment Installation Procedures Upon receiving your MCWW equipment open all boxes and crates verify that you have all the required components that...

Страница 3: ...85 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 3 Pic 1 Working Envelope for Accelerator With Foam Pic 2 Working Envelope fo...

Страница 4: ...orks com 4 Pic 3 Accelerator Overall Dimensions Pic 4 Accelerator and Cross Over Overall Dimensions FOR DRIVER S SIDE MOUNTED TOP WHEEL Position the frame on the DRIVER S SIDE OF THE CONVEYOR with the...

Страница 5: ...tion the inside edge of the inside leg 112 INCHES OUTSIDE THE EDGE OF THE OUTSIDE GUIDE RAIL see Picture 6 1 9 21 9 4 112 Pic 5 D S Distance to Outside Guide Rail Pic 6 P S Distance to Outside Guide R...

Страница 6: ...motorcitywashworks com 6 DRIVER SIDE TOP WHEEL MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARDS THE RIGHT AS SHOWN IN PIC 10 PASSENGER S SIDE TOP WHEEL MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARDS THE RIGHT...

Страница 7: ...248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 7 RAISE the Top Wheel arm with a LIFT to its highest position and lock the wheel arm from coming down by using a larg...

Страница 8: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 8...

Страница 9: ...to the adaptor plates as shown in Pictures 12 and 13 Pic 12 Driver s Side Drive Shaft Assembly Mounting Pic 13 Passenger s Side Drive Shaft Assembly Mounting Locate the top wheel hub and LOOSEN THE M...

Страница 10: ...sion plates at the end of the hub and slide a 20 STAR FOAM BUN ONTO THE HUB see picture 18 Follow with four 10 STAR FOAM BUNS and complete with the last 20 BUN Finish by adding as many 12 foam spacers...

Страница 11: ...or a GENIE LIFT to its highest position which will result in the COUNTERWEIGHT ARM resting at its lowest position Your top wheel comes with NINE 1 COUNTERWEIGHTS and FOUR 1 4 COUNTERWEIGHTS Add five o...

Страница 12: ...A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 12 Pic 20 Counterweights NOTE YOU MAY LEAVE THE TOP WHEEL BRUSH DOWN AND LOAD THE COUNTERWEIGHTS ONE AT A TIME...

Страница 13: ...ed to balance the wheel Locate the boxes containing the COLOR SKINZ covers and install on each of the legs and arms see below Pic 22 Color Skinz Pic 23 Color Skinz STOP YOU MAY NEED TO ADD SOME ADDITI...

Страница 14: ...T THE MOTOR RATED FULL LOAD CURRENT FOR THE PROPER VOLTAGE Connect the air valve to an output from the car wash controller in series with the N O AUXILIARY CONTACTS of the starter unit like shown on p...

Страница 15: ...ww motorcitywashworks com 15 Pic 25 Connection Box WARNING EACH MOTOR HAS TO BE PROTECTED WITH AN OVERLOAD RELAY SET AT THE MOTOR RATED FULL LOAD CURRENT 4 9 AMPS 208 VAC 3PH 4 8 AMPS 230 VAC 3PH 2 4...

Страница 16: ...D 15A D INTERLOCK WITH AIRVALVE SPIN COMMAND FRWD SIGNAL Pic 27A MTRSTRSNGVFD001 208 230VAC Pic 27B MTRSTRSNGVFD005 480VAC Connect the motor terminals T1 T2 T3 to the motor connection box see Picture...

Страница 17: ...3HP HYDRAULIC UNIT CONVEYOR 3 2A 5 8A 11A MTRSTRSNGVFD001 FIELD WIRING TERMINAL TORQUE CONTROL WIRING ATV VFD OUTPUT TERMINALS TESYS STARTER OUTPUT TERMINALS ATS SOFT START OUTPUT TERMINALS 4 IN LBS...

Страница 18: ...RECTIONAL COMMAND MOTOR FREQUENCY AT MAXIMUM SPEED Hz 60 0 60 0 60 0 60 0 DRIVE RATING DRIVE RATING 60 0 DRIVE RATING 60 0 60 0 60 0 60 0 1740 1740 1740 1740 3 0 3 0 40 40 40 60 0 70 0 70 0 70 0 2 WIR...

Страница 19: ...NTROL 2 WIRE TYPE OF CONTROL FORWARD DIRECTIONAL COMMAND MOTOR FREQUENCY AT MAXIMUM SPEED Hz 60 0 60 0 60 0 60 0 DRIVE RATING DRIVE RATING 460 460 460 460 60 0 DRIVE RATING 60 0 60 0 60 0 60 0 1740 17...

Страница 20: ...LEAD TO PREMATURE WEAR OR MAJOR DAMAGE TO THE ACCELERATOR DELIVERY SYSTEM OR ITS COMPONENTS Bring a 3 8 OD polyflow tubing air line from the main compressed air supply to the AIR PANEL MAIN AIR SUPPL...

Страница 21: ...e 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 21 Pic 36 Pneumatic Schematic RETRACT SPEED UP 1 1 2 TURNS OPEN APPROXIMATELY RETRACT SPEED DOWN 1 1 2 TURNS OPEN AP...

Страница 22: ...h water can be used Install a 1 2 OD Polyflow tubing from a dilution station to the WATER MANIFOLD Picture 37 located on the wheel arm NOTE IF THE LENGTH OF THE HOSE BETWEEN THE DILUTION STATION AND Y...

Страница 23: ...nstallation Bring ONE 1 2 OD and ONE 3 8 OD polyflow tube from a dilution station to the FOAMER STREAMER and connect to the push on fitting see Picture 38 NOTE THE DILUTION STATION SHOWN IN PICTURE 38...

Страница 24: ...e wheel is AGAINST THE VEHICLE DIRECTION see Picture below If the direction is not the same as shown on the picture below turn OFF the motor and the main switch and swap two line wires to reverse the...

Страница 25: ...PSI or 40 PSI While the wheel is still spinning turn OFF the SPIN OUTPUT FUNCTION and confirm that the top wheel completely retracts up and away from the vehicle Turn OFF the TOP WHEEL DOWN OUTPUT FU...

Страница 26: ...day with a TEST WASH and check for proper operation While you are watching the TEST WASH check for clogged nozzles If a nozzle is clogged remove the nozzle body and clean the nozzle by inserting a sma...

Страница 27: ...nc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 27 Pic 40 Top Wheel Axle Bearing Pic 41 Top Wheel Arm Bearings GREASIN...

Страница 28: ...o solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple ad...

Страница 29: ...sure counter weight and brush arms are balanced Ensure Main air regulator in Top Wheel leg is at minimum 60 PSI Ensure air exhaust valves on cylinder are open enough to allow air to escape Ensure pull...

Страница 30: ...1 12 9 20 www motorcitywashworks com 30 Top Wheel Does not retract Ensure manual air valve button is not locked into the ON position Top Wheel Does not extend down Check top wheel VFD for error code E...

Страница 31: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 31...

Страница 32: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 32...

Страница 33: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 33...

Страница 34: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 34...

Страница 35: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 35...

Страница 36: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 36...

Страница 37: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 37...

Страница 38: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 38...

Страница 39: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 39...

Страница 40: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 40...

Страница 41: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 41...

Страница 42: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 42...

Страница 43: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 43...

Страница 44: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 44...

Страница 45: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 45...

Страница 46: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 46...

Страница 47: ...efective with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping co...

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