Check cam shaft
Check the convex surface and the height and see whether it has
Been damaged.
Check camshaft. If the bearing is loosen or worn out, change the whole set if necessary.
Limit of Use:
IN :replace it below 26.23mm(150CC)
EX :replace it below 26.13mm(150CC)
Check cam shaft holder
1.Check the cam shaft holder, cam rocker arm, and cam
Rocker arm shaft and see whether it is loosen or worn
out.
NOTICE:
Do check if there is any damage on the cam rocker arm
Sliding surface.
2.Cam shaft holder and cam rocker arm outer dia
measurement:
3.Cam rocker arm inner dia measurement:
Limit of use : replace it above 10.10mm.
4.Cam rocker arm shaft and rocker arm outer dia measurement:
Limit of use : replace it above 10.10mm.
5.Clearance between the Cam rocker arm and rocker arm shaft.
Limit of use : replace it below 9.91mm.
Limit of use : replace it above 0.10mm.
WHEN INSTALLING:
1.The mark “EX” on the cam shaft holder is the exhaust rocker arm, one-way stopper.
Install the exhaust rocker arm, the inlet rocker arm, and the rocket arm shaft.
2.Turn the flywheel to make the T mark pin correctly. The hole on the cam chain gear
NOTICE:
a.The tangen angle of the heat side of intake valve’s rocker arm shaft is to match
with the bolt of the cam holder.
b.The tangent angle of the exhaust valve’s rocker arm shaft is to match with the bolt
of the cam holder.
should point upwards. Both the left and right concave points and the cylinder head are at
parallel position (convex part of cam shaft points upwards), then install the cam shaft on
the cylinder head.
3.Install the cam chain onto the cam shaft gear.
4.Install the locking pin.
5.Install the camshaft holder, washer and nuts on the cylinder head.
6.Lock tightly the cylinder head nuts.
Locking torque: Cam shaft holder nuts:2.0kg-m
NOTICE:
a.Put some grease on the bolt thread of cam shaft holder
b.Lock the nuts of the cam shaft bracket in “cross” sequence for 2-3 times.
7.Adjust the valves clearance.
76
Содержание BLUR 150
Страница 1: ......
Страница 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Страница 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Страница 63: ...1 Lubrication System 59...
Страница 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Страница 101: ...97...
Страница 121: ...1 Brake pad inspection for BLUR 150 117...
Страница 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Страница 155: ...6 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black 151...
Страница 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Страница 159: ...10 Engine oil gear oil Drain of engine oil drain of gear oil Gear oil filling Replace 110cc total 130cc 155...
Страница 163: ...14 CVT sponge Clean with compressed air or replace a new one 1 loosen 3 bolts 2 take off the sponge 159...
Страница 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Страница 172: ...5 Engine Management System EMS 168...
Страница 173: ...EMS index EMS units EMS diagnostic 169...
Страница 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Страница 177: ...EMS units 173...
Страница 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Страница 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Страница 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Страница 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Страница 185: ...Measure engine temperature sensor T resistance K 20 18 800 K 40 1 136 K 100 0 155 K usually 1 5 5 5 K 181...
Страница 187: ...Throttle position sensor TPS Lb output Pu power 5V Gr ground Lb Gr throttle output V close 0 6 0 02V WOT 3 8 0 10V 183...
Страница 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Страница 193: ...injector function inject the gas mixed with air theory control the opening time interval to decide the gas amount 189...
Страница 194: ...injector time msec Gas amou nt feeding R B output 12V Br W output 12V each terminal virus ground is 12V injecting 190...
Страница 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Страница 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Страница 202: ...ISC Idle Speed Control ISC Step motor ISC By pass air Throttle body engine Throttle valve Air flow 198...
Страница 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Страница 207: ...6 EMS diagnostic 203...
Страница 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Страница 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Страница 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Страница 215: ...7 EMS system Repairing tool 211...
Страница 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Страница 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Страница 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Страница 220: ...8 General Electric units 216...
Страница 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Страница 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Страница 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Страница 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Страница 226: ...Starting relay within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover 222...
Страница 227: ...EMS relays dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover within the right body cover 223...
Страница 228: ...EMS relays wiring A EMS system Dg O Gr B Bl W B fuel pump injector R W R W R B Db C headlamp O O Y W Y A B C 224...
Страница 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Страница 232: ...Wiring diagram for BLUR SS220I 228...
Страница 233: ...229...
Страница 234: ...230...