(4) Trouble of cold start
General trouble location: 1. Water in fuel; 2. Fuel pump; 3. Engine temperature sensor; 4. Nozzle; 5.
Ignition coils; 6. Air throttle and & idle air bypass; 7. Engine mechanism.
Procedure for general diagnoses:
No. Operating
Procedure
Detection
Results
Subsequent Steps
Yes Next
step
1
Connect a fuel pressure gauge before the fuel inlet of the
nozzle; start the engine to check the fuel pressure at 300kPa
or so.
No
Repair the fuel system.
Yes Next
step
2
Disconnect the ignition cable and connect a spark tester;
start the engine and check any high-voltage flash
(blue/white).
No
Repair the ignition system.
Yes
Correct circuits or replace
any sensor.
3
Press the engine temperature sensor connector and start the
engine; check if the engine successfully started. (Or
install
a series-connected resistor (2500
Ω
) in lieu of the engine
temperature sensor at the engine temperature sensor
connector.
Observe if the engine is successfully started.)
No Next
step
Yes
Clean the air throttle and
the idle air bypass.
4
Slightly pull the throttle to check if the engine is easily
started.
No Next
step
Yes
Replace the defective
nozzle.
5
Disassemble the nozzle and check any leakage or jam in
the nozzle with a nozzle cleaner & analyzer.
No Next
step
Yes Change
fuel.
6
Check fuel and observe any trouble attributed to fuel just
added.
No Next
step
Yes
Eliminate any mechanical
trouble of the engine.
7
Check pressure of the engine cylinder and find any
possibility of pressure insufficient.
No Next
step
Yes Diagnosis
assist
8
Connect an EMS adapter and press the power switch to
check voltages at Pins
1#, 19#, and 29#
; check grounding
at Pins
8#
﹐
35
#
and
36#.
No
Repair the relevant circuits.
29
Содержание BLUR 150
Страница 1: ......
Страница 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Страница 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Страница 63: ...1 Lubrication System 59...
Страница 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Страница 101: ...97...
Страница 121: ...1 Brake pad inspection for BLUR 150 117...
Страница 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Страница 155: ...6 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black 151...
Страница 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Страница 159: ...10 Engine oil gear oil Drain of engine oil drain of gear oil Gear oil filling Replace 110cc total 130cc 155...
Страница 163: ...14 CVT sponge Clean with compressed air or replace a new one 1 loosen 3 bolts 2 take off the sponge 159...
Страница 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Страница 172: ...5 Engine Management System EMS 168...
Страница 173: ...EMS index EMS units EMS diagnostic 169...
Страница 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Страница 177: ...EMS units 173...
Страница 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Страница 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Страница 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Страница 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Страница 185: ...Measure engine temperature sensor T resistance K 20 18 800 K 40 1 136 K 100 0 155 K usually 1 5 5 5 K 181...
Страница 187: ...Throttle position sensor TPS Lb output Pu power 5V Gr ground Lb Gr throttle output V close 0 6 0 02V WOT 3 8 0 10V 183...
Страница 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Страница 193: ...injector function inject the gas mixed with air theory control the opening time interval to decide the gas amount 189...
Страница 194: ...injector time msec Gas amou nt feeding R B output 12V Br W output 12V each terminal virus ground is 12V injecting 190...
Страница 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Страница 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Страница 202: ...ISC Idle Speed Control ISC Step motor ISC By pass air Throttle body engine Throttle valve Air flow 198...
Страница 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Страница 207: ...6 EMS diagnostic 203...
Страница 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Страница 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Страница 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Страница 215: ...7 EMS system Repairing tool 211...
Страница 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Страница 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Страница 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Страница 220: ...8 General Electric units 216...
Страница 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Страница 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Страница 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Страница 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Страница 226: ...Starting relay within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover 222...
Страница 227: ...EMS relays dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover within the right body cover 223...
Страница 228: ...EMS relays wiring A EMS system Dg O Gr B Bl W B fuel pump injector R W R W R B Db C headlamp O O Y W Y A B C 224...
Страница 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Страница 232: ...Wiring diagram for BLUR SS220I 228...
Страница 233: ...229...
Страница 234: ...230...