(1) Engine not running or slowly running during start-up
General trouble location: 1. Battery; 2. Start motor; 3. Main wiring or power switch; 4. Engine
mechanism.
Procedure for general diagnoses:
No. Operating
Procedure
Detection
Results
Subsequent Steps
Yes Next
step
1
Check the voltage between two battery terminals with a
multi-meter to ensure the voltage between 11 and 12V
during start-up of the engine.
No Replace
the
battery.
Yes Next
step
2
Keep the power switch “ON” and check the voltage at the
positive terminal on the start motor over 8V.
No
Fix or replace wiring
harness.
Yes
Fix or replace the start
motor.
3
Remove the start motor and check its status for open
circuits or jam attributed to lubrication insufficient.
No Next
step
Yes
Change applicable
lubricant.
4
For any trouble in winter only, check lubricant in the engine
wrong for big resistance of the start motor.
No Next
step
Yes
Correct resistance inside
the engine.
5
Check mechanical resistance inside the engine causing the
motor not running or slowly running.
No
Repeat the said step.
(2) Engine running but start-up failing during start-up
General trouble location: 1. Oil tank empty; 2. Fuel pump; 3. RPM sensor; 4. Ignition coils; 5. Engine
mechanism.
Procedure for general diagnoses:
No. Operating
Procedure
Detection
Results
Subsequent Steps
Yes Next
step
1
Connect a fuel pressure gauge before the fuel inlet of the
nozzle; press the power switch repeatedly if necessary or start
the engine to check the fuel pressure at 300kPa or so.
No
Repair the fuel supply
system.
Yes Next
step
2
Connect the EMS diagnosis tester and check “Engine RPM”;
start the engine to check any
RPM signal output.
No
Correct circuits of the
RMP sensor.
Yes Next
step
3
Disconnect the ignition cable and connect a spark tester; start
the engine and check any high-voltage flash (blue/white).
No
Repair the ignition
system.
Yes
Eliminate any
mechanical trouble of
the engine.
4
Check pressure of the engine cylinder and find any possibility
of pressure insufficient.
No Next
step
Yes Diagnosis
assist
5
Connect an EMS adapter and press the power switch to check
voltages at Pins
5#, 10#, and 23#
; check grounding at Pins
2#
and
21#.
No
Repair the relevant
circuits.
27
Содержание BLUR 150
Страница 1: ......
Страница 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Страница 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Страница 63: ...1 Lubrication System 59...
Страница 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Страница 101: ...97...
Страница 121: ...1 Brake pad inspection for BLUR 150 117...
Страница 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Страница 155: ...6 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black 151...
Страница 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Страница 159: ...10 Engine oil gear oil Drain of engine oil drain of gear oil Gear oil filling Replace 110cc total 130cc 155...
Страница 163: ...14 CVT sponge Clean with compressed air or replace a new one 1 loosen 3 bolts 2 take off the sponge 159...
Страница 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Страница 172: ...5 Engine Management System EMS 168...
Страница 173: ...EMS index EMS units EMS diagnostic 169...
Страница 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Страница 177: ...EMS units 173...
Страница 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Страница 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Страница 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Страница 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Страница 185: ...Measure engine temperature sensor T resistance K 20 18 800 K 40 1 136 K 100 0 155 K usually 1 5 5 5 K 181...
Страница 187: ...Throttle position sensor TPS Lb output Pu power 5V Gr ground Lb Gr throttle output V close 0 6 0 02V WOT 3 8 0 10V 183...
Страница 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Страница 193: ...injector function inject the gas mixed with air theory control the opening time interval to decide the gas amount 189...
Страница 194: ...injector time msec Gas amou nt feeding R B output 12V Br W output 12V each terminal virus ground is 12V injecting 190...
Страница 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Страница 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Страница 202: ...ISC Idle Speed Control ISC Step motor ISC By pass air Throttle body engine Throttle valve Air flow 198...
Страница 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Страница 207: ...6 EMS diagnostic 203...
Страница 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Страница 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Страница 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Страница 215: ...7 EMS system Repairing tool 211...
Страница 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Страница 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Страница 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Страница 220: ...8 General Electric units 216...
Страница 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Страница 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Страница 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Страница 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Страница 226: ...Starting relay within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover 222...
Страница 227: ...EMS relays dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover within the right body cover 223...
Страница 228: ...EMS relays wiring A EMS system Dg O Gr B Bl W B fuel pump injector R W R W R B Db C headlamp O O Y W Y A B C 224...
Страница 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Страница 232: ...Wiring diagram for BLUR SS220I 228...
Страница 233: ...229...
Страница 234: ...230...