(1)Troubleshooting:
A. Recharge system:
y
No power:
1.Battery over discharging
c
No electrolyte in battery.
d
Battery is bleached
e
Short circuit in the Battery.
f
Regulator malfunction
2.The battery wires are disconnected.
3.Fuse is broken.
4.Ignition switch is abnormal.
y
Voltage is too low:
1.Battery recharges insufficiently.
2.The bad connection on wiring system.
3.Recharge system is abnormal.
4.Regulator malfunction.
B. Ignition system:
y
The sparking of spark plug is abnormal:
1.Spark plug is dead.
2.Wire connectsion is broken or short
Circuit.
c
between A.C. generator and CDI sets
d
between CDI sets and High Voltage coil.
e
between CDI sets and main switch.
f
between main switch and spark plug.
3.Main switch is out of order.
4.H.V. coil is not in good function.
5.CDI sets is out of order.
6.A.C. generator is not in good function.
C. Starting system:
y
Starting motor can’t rotated:
1.The fuse is broken.
2.Battery recharges in sufficiently.
3.Main switch is out of order.
4.Starting motor switch is out of order.
5.Front/rear brake switch is out of order.
6.Starter relay is out of order.
7.Wire disconnects or broken.
8.Starting motor is out of order.
y
Currency is unstable.
1.
The wiring of batter connection is not good.
2.Ignition system connection is not good.
3.Ignition system is short circuit.
4.Lamp system connection is not good or
short circuit.
y
Abnormal recharge system:
1.The plug connection is not good.
wire broken or short circuit.
2.Rectifier is out of order.
3.
A.C. flywheel magneto is abnormal.
D. Engine running unsmoothly:
1.Ignition primary circuit.
c
the wire or plug of wiring connection is not good.
d
main switch disconnects.
2.Ignition secondary circuit.
c
Ignition coil is not in good function
d
Spark plug is dead.
e
H.V. coil is not in good function.
f
The spark plug cap is not in good function.
3.Ignition timing
c
A.C. generator is out of order.
d
A.C. coil is not in good function.
e
C.D.I. sets is out of order.
y
Starting motor runs weakly.
1.Battery recharges insufficiently.
2.
Wiring system disconnects.
3.
The alien objects drop in the motor or gear.
y
Starting motor can rotate, but
engine can’t start up.
1.Starting gear is abnormal.
2.
Starting motor is reversedly rotating.
3.Battery is out of order.
122
Содержание BLUR 150
Страница 1: ......
Страница 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Страница 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Страница 63: ...1 Lubrication System 59...
Страница 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Страница 101: ...97...
Страница 121: ...1 Brake pad inspection for BLUR 150 117...
Страница 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Страница 155: ...6 Fuse wire white white Main fuse layout relay fuse layout reserved fuse layout Red white Red Red white Red black 151...
Страница 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Страница 159: ...10 Engine oil gear oil Drain of engine oil drain of gear oil Gear oil filling Replace 110cc total 130cc 155...
Страница 163: ...14 CVT sponge Clean with compressed air or replace a new one 1 loosen 3 bolts 2 take off the sponge 159...
Страница 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Страница 172: ...5 Engine Management System EMS 168...
Страница 173: ...EMS index EMS units EMS diagnostic 169...
Страница 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Страница 177: ...EMS units 173...
Страница 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Страница 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Страница 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Страница 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Страница 185: ...Measure engine temperature sensor T resistance K 20 18 800 K 40 1 136 K 100 0 155 K usually 1 5 5 5 K 181...
Страница 187: ...Throttle position sensor TPS Lb output Pu power 5V Gr ground Lb Gr throttle output V close 0 6 0 02V WOT 3 8 0 10V 183...
Страница 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Страница 193: ...injector function inject the gas mixed with air theory control the opening time interval to decide the gas amount 189...
Страница 194: ...injector time msec Gas amou nt feeding R B output 12V Br W output 12V each terminal virus ground is 12V injecting 190...
Страница 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Страница 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Страница 202: ...ISC Idle Speed Control ISC Step motor ISC By pass air Throttle body engine Throttle valve Air flow 198...
Страница 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Страница 207: ...6 EMS diagnostic 203...
Страница 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Страница 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Страница 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Страница 215: ...7 EMS system Repairing tool 211...
Страница 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Страница 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Страница 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Страница 220: ...8 General Electric units 216...
Страница 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Страница 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Страница 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Страница 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Страница 226: ...Starting relay within the right body cover dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover 222...
Страница 227: ...EMS relays dismantle 1 luggage comp 2 middle cover 3 rear rack 4 body cover within the right body cover 223...
Страница 228: ...EMS relays wiring A EMS system Dg O Gr B Bl W B fuel pump injector R W R W R B Db C headlamp O O Y W Y A B C 224...
Страница 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Страница 232: ...Wiring diagram for BLUR SS220I 228...
Страница 233: ...229...
Страница 234: ...230...