background image

1.1. General

Before you install and start operating this index table, 
please read these safety and operation instructions care-
fully.  You should also read all warning signs on the de-
vices and bear in mind, that they may not be damaged, 
nor may they be removed.  The installation, initial operati-
on, and maintenance may only be carried out by qualified 
technical personnel. According to these safety instructions, 
persons are qualified who are familiar with the installation, 
assembly, start-up, operation, and maintenance of auto-
mated systems, and possess the appropriate qualifica-
tions. Safe operation of these devices depends on correct 
application. Keep the safety and operations instructions in 
an accessible place, and make it available to all personnel 
who have any kind of access to the devices. Disregard of 
this and other instructions contained within this book may 
cause the operator and the system to be exposed to dan-
ger, and this can lead to danger to the equipment, severe 
injury, or even death. 

The index table may only be put into operation after the  
entire system in which it is integrated as well as the control  
and safety system conform to the machine guidelines and the 
appropriate domestic standards at the place of installation  
and operation.

Crushing Hazard. Keep adequately safe distance from 
moving parts!

Adhere to appropriate accident prevention regulations as  
well as generally acknowledged safety and occupational  
health regulations. Inadmissible modifications and the use of  
replacement parts and auxiliary equipment which are not re 
commended by the manufacturer can result in injury or mate 
rial damage.

Before any work is done on the rotary table and its com 
ponents, the drive is to be powered down and locked out 
against independent restarting! 

Instructions: This operating manual was published 

in April 2013. The information contained within this docu-
mentation is the property of Motion Index Drives (MID), 
and may not be copied, reproduced, or forwarded to 
third parties without express written permission. With re-
gard to the use of the information contained herein, no li-
ability will be accepted. Furthermore, the information 
contained within this documentation can be changed wit-
hout notice, since MID is constantly developing its high-
quality products and gaining new insights. This operating 
manual has been drawn up with all necessary accuracy. 
MID accepts no responsibility for any errors or omissions, 
nor will any liability related to damages which result from 
the application of the information contained in this publi-
cation be accepted.

The CE certification is based on the  following standards:

• EG machine guideline 98/37/EG
• EG low voltage guideline 93/68/EWG
• ER guideline for electromagnetic compatibility 89/336/

EWG

1.2. Validity of this documentation

This operating manual is valid for all rotary index tables 
produced by Motion Index Drives, Inc.

1.3. Intended use

The sizing of the rotary table are to be carried out accor-
ding to the tables and calculations displayed in this 
manual, and shall be carried out by technical sales 
personnel of MID.

The rotary index tables described herein are intended  
for use in normal industrial plants. They may not be installed 
into machines and equipment whose failure could put hu- 

 

man lives directly at risk or cause great losses. 

Standard units not to be used in an explosive environment. 

 

Any use of a rotary index table where safety may be in dou- 

 

bt is not permitted! Please contact Motion Index Drives be- 

 

fore using the index table in such an environment as to ensu- 

 

re electrical components are suited for specific environ- 

 ments.

1. Safety instructions

Содержание RT100

Страница 1: ...TMF SERIES MANUAL ...

Страница 2: ...Fixed Index Drives 6 3 Operating Modes 7 3 1 Operation of Programmable Index Drive 7 3 1 1 Normal Operation 7 3 1 2 Jogging Operation 7 3 1 3 E Stop Operation Stopping out of Position 7 4 Maintenance 8 4 1 Maintenance 8 4 2 Inspection 8 4 3 Overhauling 8 5 Spare Parts and Wear Parts 9 5 1 Removing the Cam Follower 11 5 2 Installing the Cam Follower 11 5 3 Maintenance Plan 11 6 Technical Data 12 6 ...

Страница 3: ...wered down and locked out against independent restarting Instructions This operating manual was published in April 2013 The information contained within this docu mentation is the property of Motion Index Drives MID and may not be copied reproduced or forwarded to third parties without express written permission With re gard to the use of the information contained herein no li ability will be acce...

Страница 4: ... rotary index table in question In order to lift the rotary index table please use three or more eye bolts Tapped holes provided See table 1 1 for proper size 1 6 Identification plate The following information can be found on the ID plate 1 7 Electrical connection only applies if the drive is included Work on the electrical installation may only be carried out by trained specialists Please adhere ...

Страница 5: ...nthetic Oil Ba sis Mineral Oil Base Synthetic Oil Ba se Lithium saponied BP Energol GR XP 460 Enersyn SG XP 460 Energrase EP O Biogrease EP O Energrease LS2 DEA Falcon CLP 460 Polydea PGLP 460 Glissando 6833 EP OO N A Glissando FT2 ESSO Spartan EP 460 Umlaufol S 460 ESSO Getriebefliefett Fliebfett S 420 Beacon 2 Fuchs Renolin CLP 460 Renolin PG 460 Renosod GFB Renax GLS 00 Renolit FEP2 Kluber Klub...

Страница 6: ...dial is mounted to a wire bearing assembly 4 point contact bearing which is preloaded to eliminate any runout The index drive is completely sealed to eliminate intrusion from foreign particulate matter and fluids 2 2 Fixed Index Drives The rotary index table transforms a constant input drive motion into an intermittent output drive motion The in termittent drive motion occurs by means of a flame o...

Страница 7: ... mode This is typically done in the initial setup For jogging it is recommended to run the index drive at a much slower frequency i e 20HZ and accel decel rates are suggested at 0 5 seconds 3 1 3 E Stop Operation Stopping out of Position E stop conditions are defined as the immediate stop of the index drive due to one of many factors including opera tor light screen or safety mat being activated r...

Страница 8: ...0 Index table must be greased while running This can be done by running lube lines to the fence or using a manual greasing system Every month please lubricate using the bearing grease fittings on all TMF Series and models RT400 and larger RT100 to TT315 in dex drives are maintenance free do not require gresing Please lubricate bearing with EP2 grease See lubrication chart Do not mix mineral lubric...

Страница 9: ... ID plate Name Quantity Wear parts are marked x Please order replacement parts set The quantity or amount of the cam followers and lubricants depend on the model and design of the rotary index table Number Quantity Name 01 1 Housing 02 1 Input Shaft 05 x 2 Shaft Seal 06 x 2 Locknut Input Shaft 07 x 2 Tapered Roller Bearing 08 x 1 Locknut Cam 09 1 Barrel Cam 10 1 Central Column 12 x 1 O Ring 13 1 O...

Страница 10: ...sembly In the following order fit the washer item 30 the Schnorr locking washer item 40 and the hexagonal bolt item 50 Tighten the bolt to the maximum torque see torque table To facilitate installation of the cam follower insert item 20 with the cam follower you should cool the insert Once cooling is complete press the insert into the correct hole in the top dial without can ting The cam follower ...

Страница 11: ... mounting surface of top dial mm w baseplate no leveling 285 Internal Diameter mm 190 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 771 61 Internal Transmission Ratio i 14 Indexing Precision in Angluar Seconds 8 6 Technical Data 6 1 TMF2000 ...

Страница 12: ...0 Height mounting surface of top dial mm w baseplate no leveling 330 Internal Diameter mm 280 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 1058 22 Internal Transmission Ratio i 18 Indexing Precision in Angluar Seconds 8 6 2 TMF3000 ...

Страница 13: ... 050 Height mounting surface of top dial mm w baseplate no leveling 365 Internal Diameter mm 450 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 2 006 21 Internal Transmission Ratio i Indexing Precision in Angluar Seconds 6 3 TMF4000 ...

Страница 14: ...60 Height mounting surface of top dial mm w baseplate no leveling 405 Internal Diameter mm 750 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 2 810 89 Internal Transmission Ratio i 24 Indexing Precision in Angluar Seconds 8 6 4 TMF5000 ...

Страница 15: ...0 Height mounting surface of top dial mm w baseplate no leveling 440 Internal Diameter mm 1520 Approx Weight of Rotary Table w gear reducer baseplate motor lbs 8 377 56 Internal Transmission Ratio i 40 Indexing Precision in Angluar Seconds 8 6 5 TMF8000 ...

Страница 16: ...tached in the threaded holes see table and dimensions sheet in the po sitions shown in the figure and checked to ensure that it is work ing correctly see the instructions for the slinging equip ment Thread table for screw attachment points Suitable threaded holes are provided on cylinder cam rotary indexing tables to accommodate slinging equipment Please refer to the dimensions sheet in the techni...

Страница 17: ...1 2 3 4 12 6 6 9 7 8 5 5 6 7 9 12 10 12 11 4 13 2 3 1 8 6 5 4 10 8 Spare Parts TMF2000 5000 USE IMAGE ABOVE TMF8000 USE IMAGE BELOW ...

Страница 18: ...er roller bearing on in put shaft Tapered Roller Bea ring I D 55mm O D 90mm Minimum Dynamic Load Rating 80 9kn Minimum Static Load Rating 116kn 2 4 24 10094 50mm Shaft Dia 110mm Housing Bore 10mm Nominal Width Nitrile Lip Solid Seal 10mm Actual Width Spring Loaded 2 Sealing Lips Carbon Steel Garter 2 1 24 10023 72x9 cap seal top dial 18 10 26 10025 4 fount point slewing ring 1 5 09 10176 Mechanica...

Страница 19: ...4 24 1011 85x150x12TC double lip seal 2 1 24 10110 100x10VK seal 24 7 15 10009 Barrel Cam 1 9 25 10061 Input shaft 1 TMF8000 9 25 10065 Input shaft 1 7 15 10017 Barrel cam 1 3 50 06 10068 Cam follower assembly 40 11 03 10120 Main shaft bearing non gear side NTN 30319 1 10 26 10033 Top dial bearing slewing ring 1 03 10119 Main shaft bearing gear side NSK N219M 2 4 24 10057 Gear set input shaft oil ...

Отзывы: