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Index

MSG 200 - MSG CHOPPER

1.0-03/98

02/03/92 22220-GB

UNPACKING ......................................................

M 3

TECHNICAL DATA ................................................................................

M 3.1

RECOMMENDED ELECTRODES ..................................................

M 3.2

CONTROLS ............................................................................................

M 4.2

OPERATING INSTRUCTIONS .............................................................

M 5

STARTING / STOPPING THE MACHINE.........................................................

M 6

OPERATION AS A WELDER .........................................................

M 6.1

OPERATION AS A GENERATOR .........................................................

M 7

MAINTENANCE ....................................................................................

M 9

MAINTENANCE INSTRUCTIONS ..................................................

M 9.1

TROUBLESHOOTING ..........................................................................

M 9.3

ELECTRICAL SCHEMATIC ..................................................................

M 11

LIST OF SPARE PARTS .......................................................................

R 1

ENGINE & EXHAUST .....................................................................

AB 1

ENGINE CRANKCASE ...................................................................

AB 2

WELDING DIODE BRIDGE AND WELDING/AUXILIARY KNOB ....

AF 3

CARBURETOR AND CURRENT REGULATOR .............................

AB 4

ALTERNATOR ASSEMBLY ............................................................

AB 5

RECOIL STARTER, ALTERN. HOUSING AND FRONT COVER ....

AB 6

EXCITATION P.C.B., SOLENOID & CONDENSER ..........................

AF 7

HOUSING & FUEL TANK ...............................................................

AB 8

LABELS ..........................................................................................

AF 9

ACCESSORIES (OPTION) ............................................................

AB 10

Содержание MS 200 S

Страница 1: ...MS 200 S USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 222209003 GB 1 0 0 5 22220M00 preparato da UPT approvato da DITE...

Страница 2: ...which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and...

Страница 3: ...A GENERATOR M 7 MAINTENANCE M 9 MAINTENANCE INSTRUCTIONS M 9 1 TROUBLESHOOTING M 9 3 ELECTRICAL SCHEMATIC M 11 LIST OF SPARE PARTS R 1 ENGINE EXHAUST AB 1 ENGINE CRANKCASE AB 2 WELDING DIODE BRIDGE AN...

Страница 4: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Страница 5: ...rk European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZ...

Страница 6: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Страница 7: ...ed Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For exampl...

Страница 8: ...arity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits ty...

Страница 9: ...2 Level fuel 3 Fuel tank cap 4 Spark plug 5 Muffler 6 Air filter 7 Choke lever 8 Auxiliary power receptacle 9 Fuse 10 Overload indicator 11 Engine stop button 12 Welding current adjusting lever 13 Wel...

Страница 10: ...or explosion WARNING Use in open well ventilated area or vent exhaust outslde ENGINE EXHAUST can kill POSITION Place the welder on a flat level surface and assure an unrestricted flow of clean fresh a...

Страница 11: ...to the open position If the engine fails to start after several attempts put the choke lever in the open position and crank the engine Allow the engine to warrn up gradually by letting it idle without...

Страница 12: ...elding current and the machine is ready for welding The engine runs at idle until the electrode comes in contact with the workpiece Once contact has been made an electronic circuit automatically incre...

Страница 13: ...ding ignition carburetor etc O EVERY 50 100 200 1000 Legend C cleaning T test check S replacement O check and general overhaul as required N B All warning and decals should be checked once a year and...

Страница 14: ...head 4 mm screws 6 2 shown in the figure Be careful not to lose the rubber gasket 6 3 between the housing and the carburetor Open the housing by removing the six slotted head screws 6 4 After cleanin...

Страница 15: ...tely the running of the electromagnet shaft G Keep constantly the contrast lever H in this position and the carburetor throttle con rod K completely down Turn the adjusting screw I so as to shift the...

Страница 16: ...ing inside the machine Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure FAILURES 1 ENGINE DOES...

Страница 17: ...el valve knob 1 completely clockwise c Wrong choke lever position Choke lever 7 in the wrong position Cold engine close choke move lever toward the machine Warm engine close choke move lever toward th...

Страница 18: ...e 1 and turn engine over to remove excess fuel Replace spark plug g Spark plug or ignition system failure Check connections between spark plug and high tension coil Check connection of ground wires L...

Страница 19: ...d Push the lever H upward against the electromagnet plunger G until they stop Keeping lever H in this position push the throttle control lever K all the way down and tum the adjustment screw I until t...

Страница 20: ...ame e Faulty welding diodes Check the diodes by putting the welding auxiliary knob in the welding position and with a multimeter set on diode test check them between the welding outlets and there is 0...

Страница 21: ...after having disconnected it from the terminal strip terminals 4 and 7 blue and brown wires The resistance should be 30 ohms 10 at room temperature b Blocked carburetor linkage Check Nylon bushings V...

Страница 22: ...lty diode bridge auxiliary ONLY FOR MSG VERSION Remove condenser side cover and upper cover check with a multimeter the diode bridge auxiliary disconnecting the four wires In case of short circuit rep...

Страница 23: ...ee 2 d c Faulty alternator windings Disconnect all wires of the altemator and check that the three windings for MSG auxiliary for MS of scratch excitation and welding are insulated between one another...

Страница 24: ...lue of the f ywheel magnet winding after disconnecting wires from terminals 5 and 6 of the terrninal strip The reading should be 2 6 2 8 ohms 10 at room temperature If not the coil must be replaced b...

Страница 25: ...el ctrique LEGEND A ALTERNATOR a1 SCRATCH WINDING a2 WELDING WINDING a3 EXCITATION WINDING B SCRATCH CONDENSER C WELDING CONDENSER D WELDING DIODE BRIDGE E EXCITATION CARD F WELDING SENSOR H HIGH VOLT...

Страница 26: ......

Страница 27: ...4 n position 5 quantity TS 0000 GE TS 0000 GE V le Europa 59 20090 CUSAGO MI ITALY Tel 39 02 90352 1 fax 39 02 90390466 0987654321 TYPE SERIAL N 22 03 00 R1GB The requested data are to be found on the...

Страница 28: ...18 09 95 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz AB 1 MOSA 1 0 09 95...

Страница 29: ...60 GUARNIZIONE 25 6040030 RONDELLA 26 101091310 DADO 28 101044850 STAFFA 29 6005020 VITE 30 6035030 RONDELLA 31 6040010 RONDELLA 32 6022030 DADO 33 201302055 SILENZIATORE MSG 201 S Pos Rev Cod Descr 2...

Страница 30: ...12 10 05 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz AB 2 MOSA 1 0 10 95...

Страница 31: ...22040 DADO 26 201308044 SQUADRETTA 27 6001040 VITE 28 1270150 PONTE DIODI MSG CHOPPER 230V 29 1270070 PONTE DIODI 120A MSG 200 201 S 230V 30 101606010 CONVOGLIATORE ARIA MSG CHOPPER Pos Rev Cod Descr...

Страница 32: ...25 02 98 22220 Ricambi Spare parts Pi ces de rechange MS 200 S AF 3 MOSA 1 0 03 98...

Страница 33: ...COPRICONTATTI 14 6002050 VITE 17 222200551 DISSIPATORE CON DIODI POS 18 101301160 RONDELLA UNIONE 19 101301370 SOPPRESSORE 22 101252350 RESISTENZA DI BALLAST COMPL Pos Rev Cod Descr 1 222200552 DISSIP...

Страница 34: ...12 10 05 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz AB 4 MOSA 1 0 10 95 69 CARBURATOR SET...

Страница 35: ...14 1026010 BOCCOLA BUSH 15 101042370 RONDELLA DI FRIZIONE WASHER 17 6008080 VITE SCREW 18 6040020 RONDELLA WASHER 19 6035060 RONDELLA WASHER 20 6032010 DADO NUT 21 101044626 LEVA LEVER 22 6078020 SPI...

Страница 36: ...12 10 05 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz AB 5 MOSA 1 0 10 95...

Страница 37: ...101301820 GRUPPO BASETTA 13 101043810 SUPPORTO ELASTICO 14 201503026 STATORE 110V MSG 201 S 15 101302000 STATORE MSG 200 CHOPPER 16 101311900 STATORE 110V MSG 200 CHOPPER Pos Rev Cod Descr 1 6029010 R...

Страница 38: ...12 10 05 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz AB 6 MOSA 1 0 10 95...

Страница 39: ...34 101131480 PULEGGIA 35 101131510 SALTARELLO 36 101131526 DISCO 37 101131450 MOLLA 38 101131466 RONDELLA 39 6040020 RONDELLA 40 6022040 DADO 41 6038010 RONDELLA 42 101300518 PRESA DINSE ROSSA ROSSA P...

Страница 40: ...25 02 98 22220 Ricambi Spare parts Pi ces de rechange MSG 200 MSG CHOPPER MSG 201 S 50 60 Hz AF 7 MOSA 1 0 10 95...

Страница 41: ...CONDUTTORE 14 101351610 CAVO 48V 15 222200554 GR ACCENSIONE 16 201499835 SCHEDA ECCITAZIONE 17 0000201499834 GR TELAIO SCHEDA ECCITAZIONE 25 222200553 GR PIASTRA ACCENSIONE Pos Rev Cod Descr 1 1010456...

Страница 42: ...12 10 05 10160 Ricambi Spare parts Pi ces de rechange MS 200 S MSG 200 CHOPPER AB 8 MOSA 1 0 10 95 EEC VERSION MS 200 S VERSION...

Страница 43: ...A FUSIBILE MSG 200 CHOPPER 25 1031010 PASSACAVO 26 101301070 IMPUGNATURA 27 101302560 TAPPO SERBATOIO 28 101301210 SUPPORTO MANIGLIA 29 A 222201540 CARENATURA LATO CONDENSATORE Pos Rev Cod Descr Note...

Страница 44: ...25 02 98 22220 Ricambi Spare parts Pi ces de rechange MS 200 S AF 9 MOSA 1 0 10 95...

Страница 45: ...RGHETTA IDENTIF MACCHINA 47 101253040 TARGHETTA X SERBATOIO CAUTION 48 222200220 TARGA ADESIVA REGOL SALDATURA 49 101600201 TARGA ADESIVA LATO SERBATOIO 50 700400250 TARGA ADESIVA Pos Rev Cod Descr 41...

Страница 46: ......

Страница 47: ...ichiesta da data firma Inviateci i seguenti ricambi della sotto elencata macchina RICAMBI MOSA modello tipo nr matricola N U O V E T A V O L E t a v o la n r p o s iz io n e q t RICAMBI MOTORE modello...

Страница 48: ......

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