Mosa GE 20 YSX Скачать руководство пользователя страница 46

ELECTRICAL SYSTEM LEGENDE

M

60

REV.9-06/11

26/07/04  M60GB

: Alternator

: Wire connection unit

: Capacitor

: G.F.I.

: Welding PCB transformer

: Fuse

: 400V 3-phase socket

: 230V 1phase socket

: 110V 1-phase socket

: Socket warning light

: Hour-counter

: Voltmeter

: Welding arc regulator

: 230V 3-phase socket

: Welding control PCB

: Welding current ammeter

: Welding current regulator

: Current transformer

: Welding voltage voltmeter

: Welding sockets

: Shunt

: D.C. inductor

: Welding diode bridge

A1  : Arc striking resistor

B1  : Arc striking circuit

C1  : 110V D.C./48V D.C. diode bridge

D1  : E.P.1 engine protection

E1  : Engine stop solenoid

F1  : Acceleration solenoid

G1  : Fuel level transmitter

H1  : Oil or water thermostat

I1 

: 48V D.C. socket

L1  : Oil pressure switch

M1  : Fuel warning light

N1  : Battery charge warning light

O1  : Oil pressure warning light

P1  : Fuse

Q1  : Starter key

R1  : Starter motor

S1  : Battery

T1  : Battery charge alternator

U1  : Battery charge voltage regulator

V1  : Solenoid valve control PCBT

Z1  : Solenoid valve

W1  : Remote control switch

X1  : Remote control and/or wire feeder socket

Y1  : Remote control plug

A2  : Remote control welding regulator

B2  : E.P.2 engine protection

C2  : Fuel level gauge

D2  : Ammeter

E2  : Frequency meter

F2  : Battery charge trasformer

G2  : Battery charge PCB

H2  : Voltage selector switch

I2 

: 48V a.c. socket

L2  : Thermal relay

M2  : Contactor

N2  : G.F.I. and circuit breaker

O2  : 42V EEC socket

P2  : G.F.I. resistor

Q2  : T.E.P. engine protection

R2  : Solenoid control PCBT

S2  : Oil level transmitter

T2  : Engine stop push-button T.C.1

U2  : Engine start push-buttonT.C.1

V2  : 24V c.a. socket

Z2  : Thermal magnetic circuit breaker

W2  : S.C.R. protection unit

X2  : Remote control socket

Y2  : Remote control plug

A3  : Insulation moitoring

B3  : E.A.S. connector

C3  : E.A.S. PCB

D3  : Booster socket

E3  : Open circuit voltage switch

F3  : Stop push-button

G3  : Ignition coil

H3  : Spark plug

I3 

: Range switch

L3  : Oil shut-down button

M3  : Battery charge diode

N3  : Relay

O3  : Resistor

P3  : Sparkler reactor

Q3  : Output power unit

R3  : Electric siren

S3  : E.P.4 engine protection

T3  : Engine control PCB

U3  : R.P.M. electronic regulator

V3  : PTO HI control PCB

Z3  : PTO HI 20 l/min push-button

W3  : PTO HI 30 l/min push-button

X3  : PTO HI reset push-button

Y3  : PTO HI 20 l/min indicator

A4  : PTO HI 30 l/min indicator

B4  : PTO HI reset indicator

C4  : PTO HI 20 l/min solenoid valve

D4  : PTO HI 30 l/ min solenoid valve

E4  : Hydraulic oil pressure switch

F4  : Hycraulic oil level gauge

G4  : Preheating glow plugs

H4  : Preheating gearbox

I4 

: Preheating indicator

L4  : R.C. filter

M4  : Heater with thermostat

N4  : Choke solenoid

O4  : Step relay

P4  : Circuit breaker

Q4  : Battery charge sockets

R4  : Sensor, cooling liquid temperature

S4  : Sensor, air filter clogging

T4  : Warning light, air filter clogging

U4  : Polarity inverter remote control

V4  : Polarity inverter switch

Z4  : Transformer 230/48V

W4  : Diode bridge, polarity change

X4  : Base current diode bridge

Y4  : PCB control unit, polarity inverter

A5  : Base current switch

B5  : Auxiliary push-button ON/OFF

C5  : Accelerator electronic control

D5  : Actuator

E5  : Pick-up

F5  : Warning light, high temperature

G5  : Commutator auxiliary power

H5  : 24V diode bridge

I5 

: Y/

s

 commutator

L5  : Emergency stop button

M5  : Engine protection EP5

N5  : Pre-heat push-button

O5  : Accelerator solenoid PCB

P5  : Oil pressure switch

Q5  : Water temperature switch

R5  : Water heater

S5  : Engine connector 24 poles

T5  : Electronic GFI relais

U5  : Release coil, circuit breaker

V5  : Oil pressure indicator

Z5  : Water temperature indicator

W5  : Battery voltmeter

X5  : Contactor, polarity change

Y5  : Commutator/switch, series/parallel

A6  : Commutator/switch

B6  : Key switch, on/off

C6  : QEA control unit

D6  : Connector, PAC

E6  : Frequency rpm regulator

F6  : Arc-Force selector

G6  : Device starting motor

H6  : Fuel electro pump 12V c.c.

I6 

: Start Local/Remote selector

L6  : Choke button

M6  : Switch CC/CV

N6  : Connector – wire feeder

O6  : 420V/110V 3-phase transformer

P6  : Switch IDLE/RUN

Q6  : Hz/V/A analogic instrument

R6  : EMC filter

S6  : Wire feeder supply switch

T6  : Wire feeder socket

U6  : DSP chopper PCB

V6  : Power chopper supply PCB

Z6  : Switch and leds PCB

W6  : Hall sensor

X6  : Water heather indicator

Y6  : Battery charge indicator

A7  : Transfer pump selector AUT-0-MAN

B7  : Fuel transfer pump

C7  : "GECO" generating set test

D7  : Flooting with level switches

E7  : Voltmeter regulator

F7  : WELD/AUX switch

G7  : Reactor, 3-phase

H7  : Switch disconnector

I7 

: Solenoid stop timer

L7  : "VODIA" connector

M7  : "F" EDC4 connector

N7  : OFF-ON-DIAGN. selector

O7  : DIAGNOSTIC push-button

P7  : DIAGNOSTIC indicator

Q7  : Welding selector mode

R7  : VRD load

S7  : 230V 1-phase plug

T7  : V/Hz analogic instrument

U7  : Engine protection EP6

V7  : G.F.I. relay supply switch

Z7  : Radio remote control receiver

W7  : Radio remote control trasnsmitter

X7  : Isometer test push-button

Y7  : Remote start socket

A8  : Transfer fuel pump control

B8  : Ammeter selector switch

C8  : 400V/230V/115V commutator

D8  : 50/60 Hz switch

E8  : Cold start advance with temp. switch

F8  : START/STOP switch

G8  : Polarity inverter two way switch

H8  : Engine protection EP7

I8 

: AUTOIDLE switch

L8  : AUTOIDLE PCB

M8  : A4E2 ECM engine PCB

N8  : Remote emergency stop connector

O8  : V/A digital instruments and led VRD PCB

P8  : Water in fuel

Q8  : Battery disconnect switch

R8  : Inverter

S8  : Overload led

T8  : Main IT/TN selector

U8  : NATO socket 12V

V8  : Diesel pressure switch

Z8  : Remote control PCB

W8  : Pressure turbo protection

X8  : Water in fuel sender

Y8  : EDC7-UC31 engine PCB

A9  : Low water level sender

B9  : Interface card

C9  : Limit switch

D9  : Starter timing card

E9  : Luquid pouring level float

F9  : Under voltage coil

G9  :  Low water level warning light

H9  : Chopper driver PCB

I9 

L9  : 

Содержание GE 20 YSX

Страница 1: ...USE AND MAINTENANCE MANUAL MOSA 25 09 12 84920M00 preparato da UPT approvato da DITE GE 20 YSX 849209003 GB 0 3 1 3...

Страница 2: ...des a tank an engine alternator unit fixed on the base by elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the roll bar for a quick access to the engine and to the a...

Страница 3: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Страница 4: ...INSTALLATION M 2 7 INSTALLATION AND DIMENSIONS M 3 UNPACKING M 4 2 TRANSPORT AND HANDLING M 6 20 CTL 20 ASSEMBLY M 20 SET UP FOR OPERATION M 21 START AND STOP M 31 CONTROLS M 32 CONTROLS M 39 12 EP6...

Страница 5: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Страница 6: ...mpness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION...

Страница 7: ...elf the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it...

Страница 8: ...mber ______________________________ conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives...

Страница 9: ...wer PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP It s admitted over...

Страница 10: ...persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition...

Страница 11: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Страница 12: ...tely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explo...

Страница 13: ...s are equipped with a control system that is NOT influenced by standard environmental fac tors and is able to stop the unit in case of anomalous values in the fundamental parameters In order to avoid...

Страница 14: ...nce no specific mea sures are needed in this regard In case of doubts concerning your genset do not hesitate to contact our technical sales office Installation instructions M 2 6 1 REV 0 06 10 ATTENTI...

Страница 15: ...fix the genset to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on...

Страница 16: ...duct should be evaluated If the duct is not appropriately insulated room temperature may in crease considerably for this reason it may be necessary to install an electro ventilator for correct air ex...

Страница 17: ...Installazione Installation Installation Luftzirkulation Instalaci n GE 20 YSX M 2 7 REV 0 09 12 27 09 12 84920 I...

Страница 18: ...Dimensioni Dimensions Dimensions Abmessungen Dimensiones GE 20 YSX M 2 7 1 REV 0 09 12 27 09 12 84920 I...

Страница 19: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Страница 20: ...ide the panel and to the instruments on the front To access the hook points on the top of the unit use approved ladders only or support from another opera tor climb the ladder using non skid shoes ATT...

Страница 21: ...nnected to the generating set baseframe it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth s...

Страница 22: ...the machine to the ground and place the parking foot definitively regulating at the suitable height ATTENTION Do not substitute the original tires with other types 7 8 9 Nota Lift the machine and asse...

Страница 23: ...he state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE...

Страница 24: ...t an easy job A lack in tacking these precautions would result in the mix of different additives used in different coolants which would originate gelatinous substances capable of obstructing the cooli...

Страница 25: ...ng and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop it is COMPULSORY to disconnect the load first then to stop the engine tur...

Страница 26: ...ing light PTO HI B5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 Engine control unit and economiser EP1 D2...

Страница 27: ...Comandi Controls Commandes Mandos GE 20 YSX M 31...

Страница 28: ...ol tage operation messages 15 A C socket AUX sockets for load connection I6 Start Local Remote selector Selection of engine control in use Local start control on board EP6 operated Remote start extern...

Страница 29: ...0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates...

Страница 30: ...matically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Gen erating Set Contact the Gen...

Страница 31: ...ing for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage P 8 Generator Under Frequency Inh inh 1 to 9...

Страница 32: ...P 24 P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One sec onddelay avoids false termination The code Inh inhibits t...

Страница 33: ...rror accumulation and in case your unit is programmed to allowAutomatic Periodic Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for...

Страница 34: ...ions and nominal values for voltage frequency power factors cos There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are lis...

Страница 35: ...e motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an...

Страница 36: ...tection forcefully pressed to prevent its intervention ATTENTION USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a u...

Страница 37: ...ng NOTE LEGEND A3 1 Adjustment potentiometer insulation resi stance A3 2 Manual reset push button A3 3 Test push button A3 4 Auxiliary fedding presence LED A3 5 TRIP LED A3 2 A3 3 A3 1 A3 5 A3 4 RESET...

Страница 38: ...e front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 U7 For use of TCM 35 see page...

Страница 39: ...ernal tank at the same level of the generator the minimum diameter of the connecting hoses must be 15 mm the maximum length of the connecting hoses must be 5m A pressure sensor on the return pipe of t...

Страница 40: ...s and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable...

Страница 41: ...year even if the requested number of hours has not been attained EVERY WEEK EVERY MONTH AND OR AFTER INTERVENTION ON LOAD EVERY YEAR 1 TEST orAUTOMATIC TEST cycle to keep the generating set constantl...

Страница 42: ...e Department Black smoke 1 Air filter clogged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of...

Страница 43: ...motor running speed 2 Voltage regulating device where it is assembled defective or requires calibration 3 Alternator defective 1 Regulate speed to its nominal no load value 2 Adjust regulator device...

Страница 44: ...he covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 da...

Страница 45: ...f the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and...

Страница 46: ...filter clogging T4 Warning light air filter clogging U4 Polarity inverter remote control V4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge...

Страница 47: ...GE 15 YSX GE 20 YSX M 61 REV 0 09 12 Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema el ctrico 27 09 12 84910 I...

Страница 48: ...o di n Pag n 4 Date Appr Approved Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore 5 5 4 3 27 26 3 4 26 27 3 27 4...

Страница 49: ...GE 20 YSX M 61 3 REV 0 09 12 Schema elettrico Electric diagram Schemas electriques I GB F D E NL Stromlaufplan Esquema el ctrico 27 09 12 84920 I...

Страница 50: ......

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