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Operator Manual

Digibook 300

2

rev. 3.00

Summary

INTRODUCTION __________________________________________________ 5

SAFETY _______________________________________________________________ 7

OBLIGATORINESS _______________________________________ 8

MACHINE _________________________________________ 9

________________________________________________________________________ 9

SAFETY WARNINGS

______________________________________________________________ 9

CLOTHING _______________________________________________________________ 10

PIPES ______________________________________ 11

BINDER _________________________________________ 11

Emergency button

______________________________________________________________ 11

Green button for start cycle

____________________________________________________ 12

SAFETY light curtains

___________________________________________________________ 12

Protection plate of the milling station

____________________________________________ 13

__________________________________________________________________ 13

RISKS __________________________________________________________________________ 14

PURPOSE _______________________________________________________________________ 15

uses not provided, uses prohibited

_______________________________________________ 15

TECHNICAL SHEET MASTERBOOK300 ________________________________ 16

_____________________________________________________________________ 18

____________________________________________________________________ 18

Air quality provided to the Perfect Binder

_______________________________________________ 19

DIN ISO 8573-1 – air quality class

________________________________________________________ 19

ACCESSORIES __________________________________________________ 20

TRANSPORTATION ______________________________________________ 21

STORAGE _____________________________________________________ 23

LAYOUT ______________________________________________________ 24

POSITIONING AND WORKSPACES ____________________________________ 24

INSTALLATION _________________________________________________ 26

INSTALLATION ___________________________________________ 26

CHARACTERISTICS

PLACEMENT ______________________________ 26

SURFACE _______________________________________________________________ 26

PROTECTION ___________________________________________________________ 26

LIGHT _________________________________________________________________________ 27

CONDITIONS ______________________________________________________ 27

CONNECTION _________________________________________________________ 28

Ground connection

_____________________________________________________________ 28

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Содержание DigiBook 300r2

Страница 1: ...rel 03 00 Operator Manual DigiBook 300r2 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 2: ..._________15 1 8 1 uses not provided uses prohibited _______________________________________________ 15 2 TECHNICAL SHEET MASTERBOOK300________________________________16 2 1 1 Electrical _____________________________________________________________________ 18 2 1 2 Pneumatics ____________________________________________________________________ 18 Air quality provided to the Perfect Binder _________...

Страница 3: ...ot defined 11 4 2 Page to display production meters_________________________Error Bookmark not defined 12 PAGE FOR TIMER MANAGEMENT ____________ ERROR BOOKMARK NOT DEFINED 13 PAGES OF ALARMS ______________________ ERROR BOOKMARK NOT DEFINED 14 PARAMETERIZATION OF EACH GROUP _______________________________51 14 1 PARAMETER OF CLAMP FEEDER _________________________________ERROR BOOKMARK NOT DEFINED ...

Страница 4: ..._____78 21 4 DETAILS CLEANING_________________________________________________________________80 22 PROBLEMS SOLUTIONS __________________________________________83 22 1 CHIPS ASPIRATOR LESS VACUUM ___________________________________________________83 22 2 CLAMP IT DOES T START ____________________________________________________________83 22 3 IRREGULAR GLUE START STOP ____________________________...

Страница 5: ... range of functions This manual describes how to use the machine starting from the configuration phase to the most important operations This manual has been written in order to be easily un derstood also by user not trained about the use of this kind of machine For the best use of the equipment please read carefully this manual before to use the machine After reading we suggest saving the manual i...

Страница 6: ... 300 Serial Number MB300 Year of construction 2012 Follows the actual releases of the EEC Controlling Directives EEC Directive 2006 42 CE EMC Directive 89 336 CEE Directive controlling the Low Voltage 2006 95 CEE And in particular the following Directives EN 1010 EN 60 204 1 EN 61 000 6 2 EN 61 000 6 3 EN 61 000 6 4 Assago MI Italy __ __ 2012 K G S S R L MyBinding com 5500 NE Moore Court Hillsboro...

Страница 7: ...dures damages can occur to people and or things and in extreme situations also fatal accidents Together with the symbols it is written also what to do Attention General danger Attention Electrical voltage Risk of electric shock Attention Sharp blades Risk of cut Attention Hot surfaces Risk of burn Attention Risk of rolling parts Risk of crushing Attention Risk of moving chain Risk of crushing MyBi...

Страница 8: ...HIBITION AND OBLIGATORINESS This symbol means a prohibition This symbol means an imperative This symbol means that it is mandatory to read in this manual infor mation regarding specific topics for ex related to the specifications of the electric and pneumatic connection MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 9: ...afety rules It is forbidden to use the machine when occurs one of the following situ ations in explosive environment in flammable atmosphere in excessive durst environments Danger Failure to comply with some or all the instructions listed in this manual could cause damage to the machine and or personal injury The manu facturer is not responsible for an arbitrary and improper use of the ma chine su...

Страница 10: ... g a protective screen Do not wear watches or jewels Safety clothing The safety clothing IS NOT INCLUDED in the machine and must be procured by the machine user The operator should wear clothing appropriate to the situation and specially during the following operations Maintenance Replacing of the PUR glue Cleaning of the PUR system a Eye protection against any spray of PUR glue or high tempera tu...

Страница 11: ...alarm sig nals due to the intervention of the safety the operator must request the immediate intervention of technical people trained on the maintenance The manufacturer is not responsible of any damage to persons or animals caused by tampering with the guards 1 6 1 EMERGENCY BUTTON It is located on the front easily accessible from the operator s position In the diagrams the emergency button is id...

Страница 12: ...ce a cover on the press 1 6 3 SAFETY LIGHT CURTAINS Two safety light curtains are placed at the ends of the binder In case of occupation of the work place during the production cycle the machine stops instantly in a state of emergency preventing and avoiding of shocking or crushing ob jects or hands or arms of the operator Detail SAFETY curtain In the diagrams the SAFETY curtains are identified in...

Страница 13: ...nditions even at a standstill An elastic cord exerts constantly on the plate F a force see arrows that covers the mill disc A sensor monitors and the cutter stops if the guard is opened the motor of the cutter is also equipped with a brake 1 6 5MAIN SWITCH It is located on the left side of the machine Position OFF The switch is open The ma chine is off Position ON The switch is closed The machine ...

Страница 14: ...ttention Hot surfaces Risk of burn Use protective gloves Area of glue loading Attention Hot surfaces Risk of burn Use protective gloves Area of the mill The disc contains several types of milling cutters Use protective gloves in case of removing the Notching Roughening or the brush MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 15: ...IDED USES PROHIBITED Any other use such as Milling Roughening of book spines already binder Adhe sive binder stitching book Sewing Book etc Use of materials other than those specified in a and b Operations beyond the technical specifications are not to be regarded as intended use The user has the total responsibility of the damages to people or things due to an im proper use outside of their inten...

Страница 16: ...duced by the user Clamp opening Automatic electrically driven Clamp closing Adjustable air Spine preparation Milling disks Ø 160 mm Notching 2 Roughening for spine processing 4 Brush for spine processing and cleaning 1 Excludable mill Mechanical with position control Milling thickness 0 2 3 mm Chips aspirator Included in the machine Glue application system Tank PUR Hot Melt glue 3 Kg sealed Extrus...

Страница 17: ...ical Adjustment Cover back bar adjustment Automatic driven by the parameters on the Touch Screen Cover loading Hand made by the operator Dimensions Weight Length 1850 mm Width 1090 mm Height 1370 mm Weight 500 Kg MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 18: ...c Characteristics of the machine Compressed air consumption 200 l h Calibration of input gauge 6 bar Min working pressure 5 5 bar If the pressure value falls below this value the machine enter in an alarm condition Diameter of air inlet 10mm The 10 mm diameter pipe for the connection to the compressor is not provided together with the machine It is suggested the use of a compressor equipped with t...

Страница 19: ... pneumatic device must have the following quality features Pressure Quantity Water content solids content oil content DIN ISO 8573 1 AIR QUALITY CLASS The manufacturers of pneumatic components refer to the quality of compressed air to use on their products referring to the table below The compressed air used in the industry contains water oil dust and other impurities The interaction of these elem...

Страница 20: ...aning the channels of leakage of the lateral glue Lamella thickness of 0 4 for cleaning the slit of leakage of the spine glue Spare Headless screws for the closure of the ducts Protective gloves Set of L wrenches START UP KIT One pack of 2 kg of PUR Glue Henkel One pack of 2 liters of beans Cleaner Blue Henkel MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 ...

Страница 21: ... the insertion of the forks For the final positioning or small move ments can be used a trans pallet The machine can be raised by trans pallet only in the 2 long sides front and rear The image shows the location and size of the channels for the brackets for the trans pallet and the forklift MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 22: ...ce use weights It is forbidden to hold by the hands the projecting parts The machine and its parts must be protected from the weather outside In particular water dust and moisture can oxidize cer tain elements of the machine damaging them irreversibly Follow the usual precautions to avoid falls and bumps IMPORTANT a We do not provide tools for docking and lifting b The disposal of packaging materi...

Страница 23: ...ng in SAFETY Horizontal ground plane Horizontal ground plane must have a capacity in excess of the total mass of the machine In the case of removal or unused for long periods over 30 days it is necessary to drain the glue system and to put inside the protection cleaner The damage caused by this failure will void the warranty of the glue de vice During periods of downtime you should not open the ta...

Страница 24: ...t Binder must be positioned so as to have a clear space around of at least 80 cm and around the work area at least 150 cm The room where the machine is installed must be properly ventilated with air change MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 25: ...enance for access to the electrical and pneumatic panel Transit area Used to transit from the work area to the glue loading area Operator s work area Operator s work area during the normal use of the machine Right side of the ma chine It is not necessary to leave a space available MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 26: ...terials or to operation al sites that may create flammable or explosive atmospheres For the installation you must choose an operational area depending on the size of the machine parts and lifting equipment selected pay attention to the presence of any ob stacles on the road equipments walls etc 8 3 SUPPORT SURFACE The machine requires no special foundations It must be ensured the availability of a...

Страница 27: ...NVIRONMENTAL CONDITIONS The values of temperature and humidity should be within the values in the table below In case of use of the system in corrosive environments it is important to intervene in the maintenance of the machine with adequate time to avoid excessive wear of compo nents MIN MAX Room temperature 5 C 40 C Relative humidity 20 80 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Tol...

Страница 28: ...ngth of 3 meters with sec tioned end with the earth conductor PE It is the responsibility of the user to ad just the connection cable in accordance with the applicable legislation 8 7 1GROUND CONNECTION The Perfect Binder is equipped with an earth conductor PE During the installation the customer must realize the ground connection in accordance with the applicable legislation MyBinding com 5500 NE...

Страница 29: ...voiding taking personal initiatives It is assumed that the operating and maintenance personnel possess the following mini mum requirements Culture in general and specific enough each to his ability to read and understand the contents of the manual including the correct interpretation of drawings and diagrams pneumatic and hydraulic Ability to understand correctly the symbols and video messages Ove...

Страница 30: ...h the table to measure thickness you must press OK to set to zero the table 7 When the temperature icon becomes green press the green key The machine sets to zero the axes 8 Press the key glue cleaner to load the glue 9 Set values for the book you are going to manufacture and press the green key Orange light is on the green one is blinking 10 Put the book in the clamp position the cover and press ...

Страница 31: ...n this case you risk permanent damage to the glue system If you don t have a glue cartridge available put in the tank at least 500 grams of Blue and wait to be melted before to switch off the machine The tank has to be added with the same type and mod el of glue You can use a dif ferent kind of glue only when the system is completely empty and cleaned by using the Blue Cleaner Drain as much as pos...

Страница 32: ...til the set tempera ture is reached Red light on Machine in emergency with auxiliary turned off Red light blinking Machine on cycle with warn ings Red light off Machine in emergency and without alarms on Orange light on Machine with fed auxiliary Orange light blinking Auxiliaries turned on or off in Orange light off Auxiliaries turned off Green light on Machine on cycle Green light blinking Machin...

Страница 33: ... side of the machine turn right to achieve the position 1 ON 10 3 PNEUMATIC CONNECTION Connect the pneumatics performing the following procedure Connect the pipe 10mm external diameter to the quick of the Perfect Binder Danger Risk of collision due to uncontrolled movements of the pipes sub jected to passage of compressed air MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944...

Страница 34: ...closed The machine is on 1 CLAMP 2 MILLING STATION A Glue pressure regulator Allows to adjust the amount of glue coming out of the extruder Approximate values Pressure 0 lack of glue don t use Pressure 1 2 1 8 books up to a 5mm Pressure 1 8 2 bar books 5 10mm Pressure 2 3 bar books 10 30mm Pressure 3 bar books 30 50mm B Press pressure regulator ...

Страница 35: ...lling in mm position 0 only notching position 0 5 1 the best milling and notching situation position 2 3 max milling and notch ing 1 CLAMP 2 MILLING STATION 3 GLUE SYSTEM D Exclusion lever for the Milling Sta tion group Lever in position ON working Lever in position OFF off and low ered 4 PRESS M Cover squaring adjustment MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 457...

Страница 36: ...ack Gate access to the tanks The machine moves only with the door closed 5 GLUE TANK 6 CLEANER TANK L Glue pressure tap closed open H Chips aspiring tube MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 37: ...red the chips aspirator is ready mechanically aspira tion tube and electrically connected he switches on and off together with the Milling Station Front picture chips aspirator see the arrow Aspiration tube In the back of the Perfect Binder connect ed to the back preparation station Switch It must be in on position I ON during the operation of the Perfect Binder Every day the chips aspirator must ...

Страница 38: ...Operator Manual Digibook 300 38 rev 3 00 ever efficient MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 39: ...tion all parts are at high temperatures Never open the tank while it is COLD The air moisture would enter and remain trapped in the tank causing premature aging curing of the PUR glue with probable clogging and maintenance need Avoid to open the PUR tank with no reason Limit the opening time Close the tank as soon as possible Follow carefully the sequence below Open the sliding door in the back of...

Страница 40: ...kwise Attention High temperature Wear protective gloves 2 Tilt locking knob to its rest po sition The cover is so free to open 3 Lift the lid to its fully open by grasping the lateral knob MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 41: ...piration date printed in the package is not over Please read the SAFETY cards of the used glue and follow all the instructions of the manufacturer Cut the foil by using a sharp tool Remove completely the foil Insert the cartridge into the tank Attention High temperature Use protective gloves MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 42: ...paying at tention to high temperature components Turn the knob clockwise vigorously to tighten the tank Close the sliding door in the back of the machine provided with an handle MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 43: ...tions of the manufacturer By loosening the knob of the cleaner tank you will notice an air leak this is normal as the machine contin ues to provide air to the tank Fill the tank with cleaner to about 3 4 of its volume by us ing a small container Replace the cover us ing the knob on the side and pay atten tion to the high tem perature compo nents Lift the locking knob MyBinding com 5500 NE Moore Co...

Страница 44: ... 3 00 Tighten the knob un til the noise of escap ing air disappears Close the sliding door in the back of the machine provided with a handle MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 45: ...Front glue stop Rear glue stop Cover set Book thickness Optional Thickness detection for the book Position a book onto the measurement ta ble and press the key the machine will modify the clamp dimension and also the dimensions of the glue station MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 46: ...e clamp Management page for working JOB Go to page 63 Speed selector 1 2 3 Alarms It will blinking red in case there are alarms or warnings Area 3 Clamp set up Glue station set up See page 54 Nipping station set up MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 47: ...loading Advanced set up Area 4 Groups status bar If red turned off If yellow value modified in the advanced set up Status bar 1 book in the clamp 2 milling station 3 glue station 4 cover MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 48: ...eter showing the items produced by the machine It is possible to reset it with the Reset key Meter of produced items Meter showing the items produced during the current day It is possible to reset it with the Reset key Items to be produced Meter showing the items to be produced Press the blue key and enter the desired quantity MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 94...

Страница 49: ...riers are not engaged with the machine on cycle or in movement Drive milling station error Driving error for Milling Station engine control Drive nipping station error Driving error for Nipping station engine control Drive carriage error Driving error for carriage engine control Rear glue panel open Rear panel for loading inspecting glue tank open Glue station not ready Glue station premelter and ...

Страница 50: ...in a lower position compared to that one set to allow the passage of the book Set to ZERO It requires a set to ZERO Head in standby The head is locked in a manual standby Active cleaning cycle for the head Active cleaning cycle for the head Set up for the axis Request for positioning the machine in order to start the cycle Milling station off set the jogger to ZERO The lever for excluding the mill...

Страница 51: ...e direction indicated by the green arrow If you push the green arrow the dimension increases Group movement in the direction indicated by the red arrow If you push the red arrow the dimension decreases The value in blue can be modified by the operator The value in green can be modified by the operator MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 52: ...sition of the carriage onto the nipping station This allows to posi tion the book rightmost positive value or more left negative value compared to cover Entering zero value 0 the book will be aligned to the cover Manual movements for the nipping station MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 53: ...for premelter 3 Temperature control for the glue head 4 Current temperature for glue head 5 Stand by The temperature must be set on the basis of the glue type you are going to use Refer to temperatures suggested by glue producer The premelter temperature must be kept from 5 to 15 less than that the extrusion temperature During the heating the indicators will be red and the machine will show the me...

Страница 54: ...f 30 If the machine does not produce any book for more than 30 minutes the machine automatically goes into standby The head for the extrusion is closed The temperatures decrease of 30 in order to protect the glue from unnecessary prolonged heating To go back to normal condition press the display After that you have to wait for glue station to reach the fixed temperature When the temperature is cor...

Страница 55: ...FOR NIPPING STATION Management of working parameters for nipping station Nipping station height From 0mm to 1 8mm Tune the distance of the spine plate to the book MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 56: ...Operator Manual Digibook 300 56 rev 3 00 13 4 CLEANER AND GLUE LOADING See chapter 19 and 21 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 57: ...Operator Manual Digibook 300 57 rev 3 00 14 ACCES TO ADVANCED SET UP PAGES MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 58: ...NIPPING STATION SET UP Nipping station with a standard set up Nipping station with a set up for a sewing book it widens more when you position the book MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 59: ...2 MILLING STATION SET UP Power vacuum cleaner Release of the engine braking on the nipping station it only works when the emergency button is pressed MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 60: ... glue station Glue spillage Doing one push you move the pins Hold the key it spills the glue With this key it is possible to activate cleaner spillage Offset compared to the default value MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 61: ...300 61 rev 3 00 14 4 NIPPING STATION SET UP Nipping station not active Nipping station active Offset compared to the default value MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 62: ...s pick a free page and hold the key SALVA DATI to save the set up you have used to manufacture the current product In addition to that it is possible to complete the JOB adding all the information you need inside the green boxes After you have completed the green boxes save the JOB MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 63: ... the page with the desired JOB and hold the key CARICA DATI The machine will update all the positions of the automatic axes It is necessary to manually operate for manual settings MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 64: ...rocedure End of job it will be im possible to start again to work without the glue recovery procedure an error message will be displayed cleaner error in the glue group Primary condition machine in temperature tank valve open vertically Press and hold the BUTTON for a few seconds to start the glue recovery process The head of the glue group opens MyBinding com 5500 NE Moore Court Hillsboro OR 9712...

Страница 65: ... traces of Blue cleaner disappear Help the glue to exit from the bin by us ing the green spatula Clean carefully all the excess spillage us ing the spatula and paper towels Replace the headless screws using the L wrench provided beware of tempera ture press OK Attention Headless screws max protrude 1 mm MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 592...

Страница 66: ...Operator Manual Digibook 300 66 rev 3 00 Now the machine is ready to work MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 67: ...7COVER POSITIONING The parameter shows the cov er position The value indicates the X di mension Position the cover manually as shown by the arrows MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 68: ...standard calibra tion requires that the angle between the sides of the cover is 90 If the cover has some problems caused by improper trimming you can adjust the place ment by adjusting the position of the eccen tric on the operator side MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 69: ...cted to the Perfect Binder and its power switch is in position 1 ON Check that in the tank there is a minimal amount of glue to allow to process several books otherwise insert a new cartridge of glue in side the tank Glue collection tank flushed Ensure that the Perfect Binder is clean and without books or covers especially Clamp Silent Plate Milling Station PUR head Press Check that the temperatur...

Страница 70: ...unit The valve with the lever in vertical position indicates that it is open 04 Verify the preset temperatures 05 Wait for warm up phase 06 At the end of warming up the ma chine is running a series of cycles of opening and closing of the glue valve 07 Press the BUTTON Perform the procedure of glue re storing 08 To produce a milled book please ad just the milling depth 09 To produce a not milled bo...

Страница 71: ...nce and the adjustable reference in the bot tom of the press 17 Load the booklet in the clamp as shown by the arrow in the figure 18 Press the Start Button 19 The machine will close the clamp and this will begin to move through the Mil ling Station and the glue unit when the position will achieved the press will apply the cover and during the time of pressing the clamp will go back When the yellow...

Страница 72: ...f job cleaning it is possible to save the machine turned off containing PUR glue for 2 weeks COMPULSORY CLEANING for proper operation of the machine If the machine is switched off or unused for more than 120 minutes it is necessary to make the cycle of End of job cleaning EVERY DAY END OF JOB CLEANING EMPTY THE CHIPS ASPIRATOR ONCE IN THE WHEEK CLEANING SIDE EXTRUDER CLEANING SPINE EXTRUDER CLEANI...

Страница 73: ...O CLEAN THE SPINE GLUE EXTRUDER Press the Button Manual move ments Press the key dedicated to the glue head Press reset to open the head up to the reset position MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 74: ...e of the glue extrusion pressure to 1bar Hold the key FUORIUSCI TA COLLA for few seconds until you do not see the glue spilling Verify that the glue extru sion is uniform otherwise insert the calibrated blade and repeat the cleaning operation The tank pressure will turn off after some minutes of inactivity MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 ...

Страница 75: ...he glue is fully cured the blade will no longer operate 18 2 PROCEDURE TO CLEAN THE GLUE SIDE EXTRUDERS Press the Button Manual move ments Press the key dedicated to the glue head MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 76: ...e side of the book is extruded through 3 small channels located on the plates containing the book To get a correct extrusion of the side glue you must remove the headless screw and insert in the holes the included wire MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 77: ...ded wire Pass the thread also in the main conduit until you enter into the below slot Be careful When you replace the headless screws they cannot pro trude otherwise you cause a colli sion with the nipping station Attention Headless screws max protrude 1 mm MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 78: ...old for a few seconds the BUT TON to start the procedure During this phase the glue group opens and the glue starts to exit Use the green spatula included and make the glue to flow in the collection tank Try to remove as much as possible of the released glue Press OK Remove the headless screws using the included L wrench Pay atten tion to the temperature Press OK MyBinding com 5500 NE Moore Court ...

Страница 79: ...K Screw the headless screws using the same included L wrench Pay attention to the temperature Press OK The machine is now ready to be switched off Close the back valve The valve is closed when in hori zontal position MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 80: ...v 3 00 18 4 DETAILS CLEANING Press the Button manual move ments Press the head key Press reset to make the head open to the reset position MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 81: ...book 300 81 rev 3 00 Adjust the glue extrusion pressure to 1 bar Use the included blade to remove all the visible glue traces MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 82: ...r cleaning of the surface During the use of liquid solvents refer to the safety instructions provided by the solvent manufacturer Clean carefully all the used tools otherwise they be come unusable later MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Страница 83: ...nd the Milling Station 19 4 MILLING STATION IRREGULAR CUT AND NOTCHING Verify that the Milling disk is not broken or damaged This could happen by the management of books already bound with glue TO AVOID 19 5 COVER PLATE MILLING STATION IT DOES T OPEN CLOSE CORRECTLY Remove the 4 screws by using an wrench 4 Remove the cover plate Milling Station releasing the strap Clean inside of the milling stati...

Страница 84: ...t to much glue raise the head and lower the air pressure of the glue 22 7 PRESS Press so much lower the air pressure of the press group or the spine height Round spine increase the press height Edge pinched contact technical support Not uniform spine contact technical support MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

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