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Troubleshooting

Examine the Carburetor

- Be sure there is fuel flowing into the carburetor.

Is there fuel flowing into the carburetor?

- Clogged fuel hose/line or clogged fuel filter

- Clogged or closed fuel valve

- Clogged fuel cap vent

- Sticking or stuck carburetor float

Yes

- SEE STEP 2

Examine

the

Spark

Plug

- Remove the spark plug and inspect.

Is the spark plug in good working condition?

- Flooded engine and/or carburetor

- Choke valve is closed

- Throttle is stuck open

- Dirty or clogged air filter

- Excessively worn piston rings (replace engine)

Yes

- SEE STEP 3

Spark

Test

- Test for ignition spark by removing the spark plug and inserting it into the spark plug cap. Place

the open end of the spark plug on a metal part of the engine and pull start the engine. You should see a nice

blue spark on the end of the spark plug. A faint spark will not start the engine.

Do not touch the spark plug or plug cap while pull starting the engine. You will receive an

electrical shock which could result in serious injury or death.

Is there a good spark?

- Fouled or faulty spark plug

- Broken or shorted spark plug wire or spark plug cap

- Faulty or shorted magneto assembly

- Broken or shorted engine stop switch

- Loose or corroded wires and/or connectors (always clean bad electrical connections)

Yes

- SEE STEP 4

Engine

Start

Condition

- Start the engine by using the normal starting procedure.

Does the engine start but then stop quickly afterward?

Yes

- Improper choke operation

- Dirty or improperly adjusted carburetor (Contact your Authorized Monster Moto

Service Center)

- Intake manifold/pipe leak

- Improper ignition timing (see your Authorized Monster Moto Service Center)

- Dirty or contaminated gasoline

Engine does not start or is hard to start

WARNING

Содержание MMK80

Страница 1: ...nual contains the latest product information available before printing Due to product improvements or production changes there could be discrepancies between the information contained in this manual a...

Страница 2: ...ng Technique 13 14 Starting and Stopping the Engine 14 Braking Technique 15 Parking Post Ride Inspection 15 Maintaining your Go kart 16 28 Maintenance Schedule 17 Component Locations 18 Fuel Engine Oi...

Страница 3: ...ered under this warranty This warranty does not cover products used for rental or commercial purposes or used in competition nor does it cover transportation costs for warranty service Without limitin...

Страница 4: ...ety information instructions facts and helpful tips To make it easier to use there is a table of contents at the beginning As you read through this manual you will find information that is preceded wi...

Страница 5: ...ing a go kart You must use your own good judgment Safety information will come in a variety of different forms including Safety Labels on the go kart Safety Messages preceded by a safety symbol and on...

Страница 6: ...kart and may result in serious injury or death Ride Off Road Only This go kart has been designed and manufactured for off road use only The go kart is not equipped with lights turn signals horn and o...

Страница 7: ...sunrise Never Run Your Go Kart Indoors The exhaust from the engine contains carbon monoxide a poisonous gas which is tasteless odorless Carbon monoxide kills Keep Away from Moving Parts of the Go Kart...

Страница 8: ...ask yourself the following questions Does your child think through problems and come to logical conclusions Does your child obey your rules when they ride their bicycle If your child makes bad judgme...

Страница 9: ...lowered for shipping You will need to secure the steering wheel to the front cross frame before operating To attach the steering wheel follow the steps below 1 After unpacking your go kart place it o...

Страница 10: ...unting caps on the ends of both bars 2 Use provided allen screws to attach roll bar to brace 3 Attach roll bar assembly to the frame using the provided allen screws 4 Attach the two crash pads to the...

Страница 11: ...ever increases the amount of fuel in the air fuel mixture that is delivered to the engine See the photo to the right Start Choke Fully ON Run Choke Fully OFF Gas Pedal The gas pedal painted green and...

Страница 12: ...ngine under the air filter cover Examine the filter before eachridetobesureitisnotdirtyand orfullofdebris Youmay also use air filter oil usually in spray cans to keep the filter flowing properly The p...

Страница 13: ...a long sleeved jersey shirt or jacket whenever you ride Although com plete protection is not possible wearing the proper gear can reduce the chance of and severity of injuries when you ride Not weari...

Страница 14: ...Inspect the rim to be sure it is not bent or damaged Leaks Look under the go kart for signs of leaking fluid such as engine oil or gasoline Engine Oil Check the level of engine oil and add if needed F...

Страница 15: ...the way the Monster Moto go kart works and handles Always practice in a safe area until you have built your skill level to a point at which you can safely ride the go kart For your safety avoid starti...

Страница 16: ...gas pedal slightly 3 Continue warming up the engine until it idles smoothly and responds to the gas pedal with the choke lever moved all the way to the left in the off position Notice Extended use of...

Страница 17: ...apid acceleration braking or turning can cause you to lose control of the go kart For your safety exercise extreme caution when riding under wet rainy and or muddy conditions Use extra precaution when...

Страница 18: ...it is up to you to make sure the go kart is properly maintained and kept in safe operating condition For youngsters learning how to take care of a go kart and perform basic main tenance can be an impo...

Страница 19: ...aler or directly from Monster Moto Because this go kart does not have an odometer service intervals in the maintenance schedule are expressed in terms of hours ridden To avoid missing required mainten...

Страница 20: ...85 PROBLEMS DO NOT RETURN TO STORE CALL US 18 Component Locations Fuel Shut Off Carburetor Oil Drain Oil Fill Tension Bolts Air Filter Disc Brake Gas Cap...

Страница 21: ...up a hill If pinging occurs under normal load and a steady engine speed switch brands of gasoline and be sure you are using the proper octane rating Use of unleaded fuel is recommended because it prod...

Страница 22: ...ine until it seats but do not screw it in 5 Remove the oil fill cap and check the oil level If the oil level is at or near the upper mark 1 you do not need to add oil If the oil level is below or near...

Страница 23: ...instructions on oil 12 Check for any oil leaks 13 Dispose of waste oil in an approved manner Changing Engine Oil Air Filter Your air filter is located on the back of the engine in the square plastic c...

Страница 24: ...ion in the engine If your plug looks like this have your go kart serviced by your Authorized Monster Moto Service Center immediately A carbon fouled plug will be completely black with no gloss An oil...

Страница 25: ...inuously apply pressure to the brake pedal and keep push ing while you slowly open up the bleed valve Turn slowly to the left keep applying pressure to the brake pedal during the whole process If the...

Страница 26: ...suddenly lose pressure resulting in an immediate loss of control which may cause a serious accident WARNING Properly inflated tires will provide you with the best combination of handling tread life an...

Страница 27: ...midway between the sprockets Move the chain with your finger The vertical measurement should measure between 1 4 1 2 in NOTICE Excessive drive chain slack may allow the drive chain to damage the engi...

Страница 28: ...ne and allow it to dry 3 Inspect the drive chain for possible wear or damage Replace the drive chain if it has any damaged rollers loose fitting links or otherwise appears unserviceable 4 Inspect the...

Страница 29: ...e chain jumping off during operation 3 Re tighten engine mounting bolts to 15 18 ft lbs Once you ve completed adjustment on both chains recheck to see if they still have proper chain tension Your Mons...

Страница 30: ...er operating life for the go kart drive train Remove the engine chain guard cover and raise the rear of the go kart so the rear wheel turns freely Make sure to put the go kart on blocks With the go ka...

Страница 31: ...ll start the engine You should see a nice blue spark on the end of the spark plug A faint spark will not start the engine Do not touch the spark plug or plug cap while pull starting the engine You wil...

Страница 32: ...g to increase speed Yes SEE STEP 4 4 Spark Plug inspection Remove the spark plug and inspect Is the spark plug in good working condition No Spark plug is not serviced frequently enough Incorrect spark...

Страница 33: ...r Moto Service Center to have your go kart serviced 2 SparkTest Test for ignition spark by removing the spark plug and inserting it into the spark plug cap Place the open end of the spark plug on a me...

Страница 34: ...or and check for clogs Was the carburetor clogged and dirty No See your Authorized Monster Moto Service Center to have your go kart serviced Yes Carburetor is not serviced frequently enough contaminat...

Страница 35: ...riding condition Recommendations for specific problems follow General Guidelines If the engine was not making unusual noises before it quit running and it feels normal when you operate the pull start...

Страница 36: ...t has been damaged too severely If you decide you are capable of riding safely carefully inspect the go kart for damage Check the tightness of critical nuts and bolts and operation of control levers b...

Страница 37: ...in your owner s manual MONSTER MOTO recommends that you retain all receipts covering maintenance on your vehicle but MONSTER MOTO cannot deny warranty solely for the lack of receipts or for your fail...

Страница 38: ...equential damages so the above limitations may not apply to you B No express emission control system warranty is given by MONSTER MOTO except as specifically set forth herein Any emission control syst...

Страница 39: ...h the fastest solutions to any problems you may have with your product and so we can keep you up to date regarding any product updates Fill out registration form on the next page and mail it to Monste...

Страница 40: ...________ Purchase Date ____________ Purchased from _________________________ VIN Number _____________________________________________________ Male ____ Female ____ Occupation _________________________...

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