MagKrimp™ Hydraulic Head Crimper
Doc No. TM-190780422
Release Date: 03-28-14
UNCONTROLLED COPY
Page 2 of 22
Revision: A
Revision Date: 03-28-14
Table of Contents
Contents
MagKrimp™ Hydraulic Head Crimper ........................................................................................................................... 1
Order No. 19078-0422 ................................................................................................................................................... 1
Safety Warnings and Information
.............................................................................................................................. 3
Section 1 ....................................................................................................................................................................... 6
General Description .................................................................................................................................................. 6
Principal Mechanical Parts of the 19078-0422 .......................................................................................................... 7
General Description .................................................................................................................................................. 8
1.1
Description .................................................................................................................................................... 8
1.2
Features ........................................................................................................................................................ 8
1.3
Technical Specification .................................................................................................................................. 8
1.4
Delivery Check .............................................................................................................................................. 8
1.5
Tools .............................................................................................................................................................. 8
Section 2 ....................................................................................................................................................................... 9
Set-Up and Adjustments ........................................................................................................................................... 9
2.1
Set-Up ......................................................................................................................................................... 10
2.2
Hydraulic Connections and Optional Bench Mounting ................................................................................. 10
2.3
Installation of Tool Kits ................................................................................................................................ 11
Section 3 ..................................................................................................................................................................... 12
Terminal Specifications and Crimping Operation .................................................................................................... 12
3.1
SCOPE ........................................................................................................................................................ 13
3.2
Crimping Terminals ..................................................................................................................................... 13
3.3
Crimping Tool Go-No Go Charts ................................................................................................................. 14
Section 4 ..................................................................................................................................................................... 15
4.1
Lubrication ................................................................................................................................................... 16
4.2
Bleeding Air From The System .................................................................................................................... 16
4.3
Inspecting The Hydraulic Fluid Level ........................................................................................................... 16
45.4
Draining and Flushing the Reservoir ........................................................................................................... 16
4.5
Refilling The Reservoir ................................................................................................................................ 16
4.6
Venting the Reservoir .................................................................................................................................. 17
4.7
Priming the Pump Unit ................................................................................................................................. 17
4.8
Periodic Cleaning ........................................................................................................................................ 17
4.9
Spare Parts ................................................................................................................................................. 18
4.10
Perishable Parts (Tool Kits) ......................................................................................................................... 18
4.11
Storage ........................................................................................................................................................ 18
Section 5 ..................................................................................................................................................................... 19
5.1
Main Parts List and Assembly Drawings ..................................................................................................... 20
5.2
Troubleshooting ........................................................................................................................................... 21
