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Impel™ Backplane and Daughtercard Tooling 

Doc. No: TM-622018899 

Release Date: 02-21-14 

UNCONTROLLED COPY

 

Page 6 of 25 

Revision: A 

Revision Date: 02-21-14 

General Description 

 

1.1

 

Description 

 
This manual covers the tooling available to press Molex 
Impel™ Backplane Headers and Daughtercard Modules 
into printed circuit boards.  Repair tools and custom tools 
are also covered.  All insertion tooling is designed for use 
in a flat platen press. 
 

1.2

 

Features 

 
The press-in tooling is designed so that one module will 
press in one connector, or several modules can be 
mounted in a tool holder and be used to press in any 
combination of connectors in one operation.  See Section 
4-2 (Ordering Instructions) for details. 
 

1.3  Technical Specifications 

 

Dimensions and Weight 

The dimensions and weight depend on the size of the 
tooling used. 
 

1.4  Delivery Check 

 
Carefully remove the tooling from its shipping container 
and check to be sure what was received matches the 
purchase order and no damage has occurred. 
 

1.5  Tools 

A metric hex wrench set will be required to assemble or 
disassemble tooling mounted in the optional tooling 
holder. 
 
 
 
 
 

 

Molex Presses 

 
Molex does not offer a press that is suitable for this 
application. The customer is encouraged to use one 
of the many industry-standard presses to install the 
Impel™ connectors. 
 

1.6  Press Requirements 

 

All Impel™ insertion tools are designed for use in a flat 
platen (or flat rock) press. 
 
The press must have sufficient working area to accept the 
size of the printed circuit board. 
 
The press frame and base must withstand the insertion force 
requirements for the Impel™ products. 
 

Insertion Force Requirements 
 

Backplane assemblies: 2.7kgf (6 lb.) per pin 
 
Daughtercard assemblies: 1.8kgf (4 lb.) per pin 
 

Press Operation Characteristics 

 

 

The capability to detect force variations as low as 4.5kg 
(10 lb.) during the press-in cycle; excessive force 
measurement should stop the press-in cycle. 
 

 

The rate of pressing can be regulated as low as 
0.13mm (0.005 in) per second. 
 

 

Press stroke control to within ±0.25mm (0.010 in.). 
 

 

Total press stroke must be at least 19mm (0.75 in.).

 

 

Содержание Impel

Страница 1: ...c No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 1 of 25 Revision A Revision Date 02 21 14 Impel Backplane and Daughtercard Installation and Repair Tooling Operation Manual Document No 6...

Страница 2: ...alert against unsafe practices associated with events that could lead to personal injury WARNING WARNING Always wear proper eye protection when Operating or servicing these tools Failure to wear eye...

Страница 3: ...tomer s Molex Tools tool Questions with regard to Molex connector products or how to identify the proper tooling and or tooling documentation should be directed to your local Molex personnel or Custom...

Страница 4: ...es 6 1 3 Technical Specifications 6 1 4 Delivery Check 6 1 5 Tools 6 1 6 Press Requirements 6 Section 2 7 Installation and Operation 7 2 1 Printed Circuit Board Support 8 2 2 Press Stroke Adjustment 8...

Страница 5: ...018899 Release Date 02 21 14 UNCONTROLLED COPY Page 5 of 25 Revision A Revision Date 02 21 14 Section 1 Press Requirements for Impel Connectors 1 1 Description 1 2 Features 1 3 Technical Specification...

Страница 6: ...atches the purchase order and no damage has occurred 1 5 Tools A metric hex wrench set will be required to assemble or disassemble tooling mounted in the optional tooling holder Molex Presses Molex do...

Страница 7: ...g Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 7 of 25 Revision A Revision Date 02 21 14 Section 2 Installation and Operation 2 1 Printed Circuit Board Support 2 2 Press Stroke Adj...

Страница 8: ...the lower material to be certain the pins do not bottom out when inserted at least 5 0mm 0 20 deep 4 Locate two 2 holes on the printed circuit board to use as locating points Mount suitably sized dowe...

Страница 9: ...ced on a 25mm wide insertion tool Figure 2 4 shows a typical completed assembly CAUTION Do not over tighten the setscrews this could damage the insertion tool NOTE See Section 4 for details on selecti...

Страница 10: ...ies See Figure 2 8 1 Locate the daughtercard connector assembly on the printed circuit board 2 Pre insert the assembly into the board by hand Check for proper seating without contact pins bending unde...

Страница 11: ...plane and Daughtercard Tooling Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 11 of 25 Revision A Revision Date 02 21 14 Section 3 Maintenance 3 1 Cleaning 3 2 Lubrication 3 3 Troubl...

Страница 12: ...proper safety glasses by the operator and onlookers is required 3 2 Lubrication There is no lubrication required on any of the Impel tooling However presses may have their own requirements for lubric...

Страница 13: ...on A Revision Date 02 21 14 Section 4 Available Tools 4 1 Standard Press In Tools Table 4 1 Assembly Tooling for Impel Signal Assemblies Table 4 2 Standard Tool Holders for Molex Press Fit Insertion T...

Страница 14: ...cts Insertion Tools Pair Column Product Series Tool Number Width Illustration 2 10 Backplane Header 171745 62201 8984 21 3mm 0 84in Daughtercard Module 171750 62201 8987 19 6mm 0 77in 12 Backplane Hea...

Страница 15: ...62201 8946 15 9mm 0 62in Daughtercard Module 171320 62201 8959 15mm 0 59in 10 Backplane Header 171315 62201 8952 19 7mm 0 77in Daughtercard Module 171320 62201 8963 19mm 0 75in 16 Backplane Header 171...

Страница 16: ...Backplane Header 171325 62100 9640 17 8mm 0 70in Daughtercard Module 171330 62201 8915 17 8mm 0 70in 8 Backplane Header 171325 62201 8943 23 8mm 0 94in Daughtercard Module 171330 62201 8962 22 8mm 0 9...

Страница 17: ...mm 12 0 In Tool Holder 62201 9512 406 4mm 16 0 In TABLE 4 3 Field Repair Tooling for Impel Backplane Headers and Daughtercard Modules Impel Products Repair Tools Pair Column Product Series Tool Number...

Страница 18: ...aughtercard Module 1 9mm 171320 TBD Daughtercard Extractor TBD 8 Backplane Header 1 9mm 171315 TBD Backplane Extractor TBD Daughtercard Module 1 9mm 171320 621009770 Daughtercard Extractor 10 Backplan...

Страница 19: ...kplane Extractor Daughtercard Module 3mm 171330 TBD Daughtercard Extractor TBD 8 Backplane Header 3mm 171325 62100 9740 Backplane Extractor Daughtercard Module 3mm 171330 TBD Daughtercard Extractor TB...

Страница 20: ...bination of signal modules to be inserted 2 Select the proper press in tools from Table 4 1 and Table 4 2 3 Table 4 1 and Table 4 2 shows the tool widths Record the width of each tool selected NOTE Ma...

Страница 21: ...ooling Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 21 of 25 Revision A Revision Date 02 21 14 Section 5 Repair and Replacement 5 1 Backplane Repair Procedure 5 2 Daughtercard Repa...

Страница 22: ...ackplane signal pin once it has been removed In addition no more than three pins should be pressed into any plated through hole Replacement pins should be removed from a spare virgin connector Replace...

Страница 23: ...nd shield at the tip of the insertion tool and slide the shield so it rests underneath the terminal clamp 2 The ground shield will be guided using the groove located on the insertion tool and should b...

Страница 24: ...INSERTION TOOL FLUSH WITH HOUSING Figure 5 6 GROOVES FOR THE GROUND SHIELD 7 Continue pushing the ground shield until the insertion tool and the ground shield shoulder are seated securely to the insi...

Страница 25: ...ed into a hole in a pc board so that the terminal pin makes solid electrical contact with the printed circuit board alleviating the need for soldering Flat Platen Press A press in which the upper tool...

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