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Hand Crimp Tool for Sealed Single Contact Terminals 

Doc No: ATS-6382787HM  Release Date: 06-05-15 

UNCONTROLLED COPY

 

Page 5 of 9 

Revision: A 

Revision Date: 06-05-15 

 
10.

 

Unlock the locator latch and swing the locator open. 

11.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.   

12.

 

Visually inspect the crimped terminal for an acceptable crimp. 

 

For the Battery Power Tool:

 

1.

 

Cycle the Battery Power Tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.   

3.

 

Visually inspect the crimped terminal for an acceptable crimp. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance 

steps: 
 
1.

 

Remove dust, moisture and other 
contaminants with a clean brush, or soft, lint-

free cloth. 

2.

 

Do not use any abrasive materials that could 
damage the tool. 

3.

 

Make certain all pins; pivot points and bearing 

surfaces in the tool head are protected with a 
thin coat of high quality machine oil.  Do not 
oil excessively.  This tool was engineered for 
durability, but like any fine piece of 

equipment, it needs cleaning and lubrication 
for a maximum service life of trouble-free 
crimping.  The use of light oil, such as 30 
weight automotive oil, every 5,000 crimps or 

monthly, will significantly enhance the tool life 
and ensure a stable calibration.  See Figure 7A or 7B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 10) 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 10. 

 

Warranty 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 

days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

WIRE 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 7A 

Figure 7B 

Содержание 63827-8700

Страница 1: ... with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool SCOPE Products Sealed Single Contact Terminal for S8 and T20 Socket T...

Страница 2: ...minal Series No Wire Size Insulation Diameter Single Wire Seal Seal Crimp Crimp Height Crimp Width mm2 mm In Order No Color mm In mm In 49869 0 50 2 0 2 1 0 078 0 083 49454 9002 Red 3 80 4 00 0 150 0 157 4 20 4 40 0 165 0 173 0 75 1 7 1 9 0 067 0 075 0 85 2 1 2 3 0 083 0 091 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specificati...

Страница 3: ...to the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away fr...

Страница 4: ...r away from the crimp tool shown in Figure 4 4 Press down on the wire stop on the locator as shown in Figure 4 Insert the terminal into the proper nest opening Make sure when choosing the nest opening it will correspond with the correct profile on the hand tool 5 Return the locator to closed position 6 Turn the Locator Lock Latch up to lock Make sure that the terminal is visually centered over the...

Страница 5: ...oil excessively This tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration See Figure 7A or 7B for lubrication points 4 Store the tool in a...

Страница 6: ...f this tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no fa...

Страница 7: ...pplications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service th...

Страница 8: ...ision A Revision Date 06 05 15 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 8770 Tool Kit with Locator 1 3 63827 8775 Locator only REF ...

Страница 9: ...Y Page 9 of 9 Revision A Revision Date 06 05 15 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 8770 63827 8770 Tool Kit 1 Visit our Web site at http www molex com ...

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