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Hand Crimp Tool for Poseidon II Crimp Terminals 

Doc No: ATS-6382782HM 

Release Date: 03-04-16 

UNCONTROLLED COPY

 

Page 3 of 6 

Revision: A 

Revision Date: 03-04-16 

PIVOT 

LOCATOR 

Figure 4 

REMOVE 

CRIMPED WIRE 

OPEN WIRE 

STOP 

 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
 
6.

 

Push the wire until it stops.  See Figure 3. 

Note:

 Do not push the wire too far.  This will result in the 

locator being rotated out of position and the crimp will be 
damaged. 

7.

 

Close the tool until the ratchet releases, the tool handles will 
then spring open. 

8.

 

Before removing the crimped wire, pivot the terminal locator 
out.  See Figure 4. 

9.

 

While holding the locator out lift up on the wire stop at the 
same time, carefully remove the crimped terminal. 

 

Note:

 The tamper proof ratchet action will not release the tool 

until it has been fully closed. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for durability but like any other equipment it needs 
cleaning and lubrication for a maximum service life of trouble free crimping.  Light oil (such as 30 weight 
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 
certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 8. 

WIRE 

CONDUCTOR 

PUNCH 

TERMINAL 

WIRE STOP 

BLADE 

Figure 2 

LOCATOR 

CONDUCTOR 

ANVIL 

TERMINAL 

WIRE 

CONDUCTOR 

PUNCH 

WIRE AGAINST 

WIRE STOP 

Figure 3 

INSULATION 

PUNCH 

INSULATION 

ANVIL 

Содержание 63827-8200

Страница 1: ...A 620 Class 2 compliant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 Products Poseidon II Terminals 16 AW...

Страница 2: ... Minimum Profile Height Width Height Max Width Max AWG mm2 mm In Mm In mm In mm In N Lb 16 18 173041 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X 173042 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X OPERATION Open...

Страница 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points e...

Страница 4: ...sulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as t...

Страница 5: ...odular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 8270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 6 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 6 63816 0100 Air Power Tool 63816 0700 Air Po...

Страница 6: ...HET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 8 M4 X 8mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 8270 Modular Crimp Head 1 2 63816 0500 Hand Crimp Frame Long 1 3 63827 8275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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