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1. 

Introduction 

Thank you for purchasing the 

Modul-Connect system

. With our state of the art, easy-to-use design, 

this product will offer you reliable service by simplifying the electrical installation in your service 

vehicle.  

This manual will explain how to use this unit safely and effectively. Please read and follow these 

instructions and precautions carefully. 

 

IMPORTANT SAFETY INFORMATION 

This section contains important safety information for the Modul-Connect. Before using the system, 

READ ALL instructions and cautionary markings on or provided with the box, and all appropriate 

sections of this guide. 

The main box contains user serviceable fuses. The switch panel contains a user serviceable 

battery. The display switch panel contains no user-serviceable parts. See Warranty section for how to 

handle product issues. 

 

DANGER: Fire and/or Chemical Burn Hazard. 

 

Do not cover or obstruct any air vent openings and/or install in a zero-clearance compartment.  

 

DANGER: Failure to follow these instructions can result in death or serious injury. 

 

When working with electrical equipment or lead acid batteries, have someone nearby in case of 

an emergency. 

 

Study and follow all the battery manufacturer’s specific precautions when installing, using and 

servicing the battery connected to the box.  

 

Wear eye protection and gloves when working with batteries. 

 

Avoid touching your eyes when working with batteries. 

 

Keep fresh water and soap on hand in the event battery acid comes in contact with eyes. If this 

occurs, cleanse right away with soap and water for a minimum of 15 minutes and seek medical 

attention. 

 

Batteries produce explosive gases. DO NOT smoke or have an open spark or fire near the 

installation. 

 

Keep unit away from moist or damp areas. 

 

Avoid dropping any metal tool or object on the battery. Doing so could create a spark or short 

circuit which goes through the battery or another electrical tool that may create an explosion. 

 

DANGER: Shock Hazard. Keep away from children! 

 

Avoid moisture. Never expose the Modul-Connect box to snow, water etc. 

 

DANGER: Explosion hazard! 

 

DO NOT use the box in the vicinity of flammable fumes or gases (such as propane tanks or large 

engines). 

 

AVOID covering any ventilation opening. Always operate unit in an open area. 

 

Prolonged contact to high heat or freezing temperatures will decrease the working life of the unit.  

 

The box operates on DC power only. DO NOT connect any AC power source to the box like utility 

power or generator. It will damage the box and may cause fire. Feeding AC into any connection of 

the box is not covered by warranty. 

 

 

 

Содержание Modul-Connect 2.0

Страница 1: ...Revision 1 3 Revision date 14 January 2020 Modul Connect 2 0 Owner s Manual...

Страница 2: ...Modul System assumes no responsibility for errors or omissions Note as well that specifications and product functionality may change without notice Important Please be sure to read and save the entir...

Страница 3: ...res 7 5 Installing the main box 9 6 Main box output connections 10 6 1 Wago connections 10 6 1 1 Wago connector outputs 11 6 2 Molex connector 13 7 Inverter connection 16 8 Switch panel load area 18 9...

Страница 4: ...nufacturer s specific precautions when installing using and servicing the battery connected to the box Wear eye protection and gloves when working with batteries Avoid touching your eyes when working...

Страница 5: ...o comply with the limits for CE EMC Standard These limits are designed to provide reasonable protection against harmful interference in a residential installation LIMITATIONS ON USE Do not use in conn...

Страница 6: ...s the items listed below Modul Connect main box The Modul Connect Switch Panel includes the items listed below Switch panel back plastic part Switch panel front plastic part PCB Switch membrane Switch...

Страница 7: ...Failure to follow these instructions can damage the box and could also result in personal injury or loss of life CAUTION Before beginning installation please consider the following The box should be...

Страница 8: ...S part number MEGA input fuse ampage description Colour C MEGA40 5 Mega fuse 40A black 5 pcs Black C MEGA60 5 Mega fuse 60A black 5 pcs Black C MEGA100 5 Mega fuse 100A yellow 5 pcs Yellow C MEGA125...

Страница 9: ...arth point or a point as near as possible to the supplying battery The cable size must be the same as the selected positive cable size Ensure the connection is properly secure and grounded to the vehi...

Страница 10: ...can be mounted with 4x M5 bolts or similar not supplied Use a mounting template to mark the positions of the mounting screws Drill the four mounting holes place the box in position and fasten the box...

Страница 11: ...Strip the insulation from the end of the cable to be inserted approximately 14mm To open the Wago connector using a small flat blade screwdriver push in the release button on the top of each connecto...

Страница 12: ...tive Switching Output 5 Maximum fused Loading 20 a DC Polarity Chassis Earth Switching Output 5 Maximum fused Loading 20 a DC Polarity Positive Switching Output 4 Maximum fused Loading 20 a DC Polarit...

Страница 13: ...ini Blade Fuse 5A Pack of 50 Light Brown C MIF5 1000 Mini Blade Fuse 5A Pack of 1000 Light Brown C MIF7 5 50 Mini Blade Fuse 7 5A Pack of 50 Brown C MIF7 5 1000 Mini Blade Fuse 7 5A Pack of 1000 Brown...

Страница 14: ...ternal IN OUT 500mA max Light bar Dimming White 2 External IN OUT 500mA max Light bar Pattern Select Blue 3 External IN OUT 500mA max Light bar Left to Right Traffic Advisor Yellow 4 External IN OUT 5...

Страница 15: ...Description Image 24210 03 Molex terminal 0 75 1 mm2 20 pcs 24215 03 Molex terminal 0 75 1 mm2 3000 pcs Additional part numbers for connecting to the Molex are as below M S Part No Description Image...

Страница 16: ...tion tool to carefully push out the tangs to their original position If they are damaged in any way replace the pin terminal When inserting the Molex pin connectors into the Molex terminal housing pus...

Страница 17: ...cted to the vehicle OEM earth point or a point as near as possible to the supplying battery fig 1 or to the main box fig 2 Ensure that the cable size is correct for the load size of inverter fig 1 fig...

Страница 18: ...g One interface cable is required 24100 03 RJ11 interface cable 1 5 m 24110 03 RJ11 interface cable 3 0 m One Molex 24200 03 terminal housing is required The inverter interface connection is a twin co...

Страница 19: ...guration of the switch panel Insert the batteries to the battery slots to make the switch panel detectable The switch panel will then enter its discoverable configuration mode the LED will flash the L...

Страница 20: ...one APP Search for the switch panel in the APP alternatively scan the data matrix code supplied with the switch Follow the APP instructions Continue until all the switch panels are re programmed The s...

Страница 21: ...ion search for the main box available under settings or scan the data matrix code which is found under the main box lid Click Manage vehicle to configure the box Connect the selected accessory and mak...

Страница 22: ...and replace the fuse Live earth in wrong order Check the polarity of the fitted accessory Re Boot the main box No green flashing power LED Remove main power cable for 10 seconds and then reconnect Swi...

Страница 23: ...put signals e g ignition supplied from another battery source but interfaced through a relay to the Modul Connect battery source Maximum load on a single output 500 mA Max total load on Molex outputs...

Страница 24: ...E 5 differs between the phone and switch packs Switch packs send receive coded files not yet supported by most current phones The Switch pack and Main Box Max operating communication distance is 100m...

Страница 25: ...to a customer service representative if products are deemed non working or malfunctioning the product may be returned to Modul System within 30 days of original purchase Any defective unit that is re...

Страница 26: ...Molex Pin Pin Name Connection Value M S Accessory Default Connection Y N Cable color 1 External IN OUT 100Ma max Light bar dimming White 2 External IN OUT 100Ma max Light bar pattern select Blue 3 Ext...

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