Modine Manufacturing Varsity ZCF 1000 Скачать руководство пользователя страница 8

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AIR14-501.2

SEQUENCE OF OPERATION

shall open proportionally based on how many degrees the room 

temperature is from the setpoint. The adjustable proportional 

band on the Carel controller is set to a default 1˚F (example: 

valve is 50% open when room temperature is 0.5˚F from 

setpoint). If for any reason the supply air temperature drops 

below 55˚F (adjustable), the water valve shall modulate open to 

maintain 55˚F. On 2-pipe units not having Carel controls or not 

connected to a network, an optional aquastat is recommended 

to prevent inadvertent changeover of heating/cooling modes.

Hot Water and Chilled Water (2-Pipe) with  

Face & Bypass Control

Units desiring face and bypass control to provide heating 

and cooling on a single water coil (2-pipe system) shall 

modulate the face & bypass damper via a spring return 

actuator, controlled by a proportional signal (2-5.5V). The 

face & bypass damper regulates the amount of return air 

and outside air passing through the water coil. On a call for 

heating or cooling (depending on the season), the damper shall 

open proportionally based on how many degrees the room 

temperature is from the setpoint. The adjustable proportional 

band on the Carel controller is set to a default 1˚F (example: 

damper is 50% open when room temperature is 0.5˚F from 

setpoint). When the damper is in full bypass position (2V), 

all return and outside air bypasses the water coil. When the 

damper is in full face position (5.5V), all return and outside air 

passes through the water coil. If for any reason the supply air 

temperature drops below 55˚F (adjustable), the water valve 

shall open (if equipped) and the face and bypass damper shall 

modulate to maintain 55˚F.

2-Position Control Valves

Optional spring-return, 2-position control valves can be used to 

control the end of cycle flow on both chilled and hot water coils. 

On a chilled water coil, a normally closed valve is used. On a 

hot water coil or 2-pipe changeover system, a normally open 

valve is used. 

 

The 2-position valve used on a chilled water coil shall open on a 

call for cooling when the outside air temperature is greater than 

55˚F (adjustable). When the outside air temperature is less than 

55˚F, the valve should remain closed and free cooling shall be 

utilized. The 2-position chilled water valve shall be closed when 

the 2-position hot water valve is open (when equipped). The 

valve is controlled by a 24VAC digital output.  

 

The 2-position valve used on a hot water coil shall open on a 

call for heating. The valve shall always open when the outside 

air temperature drops below 40˚F. This is to prevent the coil 

from freezing or nuisance tripping of the freeze stat. The 

2-position hot water valve shall be closed when the 2-position 

chilled water valve is open (if equipped). The valve is controlled 

by a 24VAC digital output.  

 

The 2-position valve used on a 2-pipe changeover system shall 

operate like the 2-position chilled water valve in cooling mode, 

and like the 2-position hot water valve in heating mode.

Condensate Pump (Optional)

On units equipped with a condensate pump, the pump shall 

begin to run once the condensate reaches a set level. The 

pump comes with an internal safety switch that can be wired 

either normally open or normally closed. The safety switch shall 

be wired such that the chilled water valve closes when it trips. 

On Carel units, the switch shall be wired normally closed into 

a digital input of the controller. If the unit is also equipped with 

a condensate pan float switch, both switches shall be wired in 

series.

Condensate Pan Float Switch (Optional)

On units equipped with a condensate pan float switch, the 

normally closed switch shall be wired such that the chilled 

water valve closes or the outdoor condensing unit is disabled 

(DX Cooling Models Only) upon tripping. On Carel units, the 

switch shall be wired normally closed into a digital input of the 

controller. If the unit is also equipped with a condensate pump, 

both the condensate pump limit switch and condensate pan float 

switch shall be wired in series.

CO

2

 Sensor (Optional)

An optional CO

2

 sensor with a range of 0-2000 ppm producing 

an output signal of 4-20mA is available to modulate the outside 

air damper. If equipped, the outside air damper shall modulate 

open proportionally to compensate for the CO

2

 levels in the 

room. On Carel units, if the CO

2

 level is 800 ppm or less 

(adjustable), the damper shall remain at its normal minimum 

position. If the CO

2

 level increases above 800 ppm, the 

damper begins to open according to the proportional band. 

The proportional band is set to a default of 200 ppm and is 

adjustable. Using the default, once the CO

2

 level reaches 1000 

ppm, the damper shall be at its maximum ventilation position.

Fire Detector (Optional)

Units equipped with an optional fire detector shall shut down 

power to the supply fan and close all dampers upon the 

detection of a fire.

Smoke Detector (Optional)

Units equipped with an optional smoke detector shall shut 

down power to the supply fan and close all dampers upon the 

detection of smoke. The LED on the smoke detector will stay on 

solid. Cycle the power Off and then On to reset.

Содержание Varsity ZCF 1000

Страница 1: ...nded for a qualified installation and service agency A qualified installation and service agency must perform all installation and service of these appliances 2 ZCV and ZCF units with DX evaporator coils contain the refrigerant R 410A Review the R 410A Material Safety Data Sheet MSDS for hazards and first aid measures 3 Refrigerant charging should only be carried out by an EPA certified air condit...

Страница 2: ...n 3 Handling 3 Preparation 3 Drainage 3 Electrical 3 Installation 3 Piping Installation 4 Piping Insulation 5 Wiring 5 Terminal Strip Connections 5 Start Up Procedure 6 Pre Start Checks 6 Unit Start Up Procedure 6 Typical Sequence of Operation 7 8 Start Up Sheet Example 9 10 Dimensions 11 12 Technical Data 13 Component Layout 14 Maintenance 15 Troubleshooting 16 17 Replacement Parts Model Nomencla...

Страница 3: ...ould be sealed with waterproof sealant Drainage Units with cooling coils have a condensate drain pan connection and 3 4 ID condensate line The condensate drain pan connection is field changeable and can be mounted on either the left or right side of the unit To change the connection location remove the condensate line from the elbow Remove the elbow from the drain pan and remove the plug from the ...

Страница 4: ...1 Condensing unit is typically factory charged for a 15 foot lineset For additional lineset lengths please refer to manufacturer s charging chart See the installation and maintenance manual provided with the condensing unit for installation evacuation and system charge information 1 Chilled water and hot water coils are supplied from the factory with unions Field installed piping can be mounted to...

Страница 5: ...xtra cable must be left outside the panel to allow the panel to open fully Failure to follow these instructions may cause damage to the wiring and or the unit Terminal Strip Connections The terminal strip connections are designed to clamp down on the wires To properly connect the wires to the terminal strip 1 Push a small flat head screwdriver into the square hole on the terminal Press firmly unti...

Страница 6: ...p information 1 DX Cooling models only Ensure that the condensing unit start up procedure has been carried out as detailed in the condensing unit installation and maintenance manual 2 DX Cooling models only The compressor should be isolated by removing the connection at the Y1 terminal on the indoor unit Main power can now be applied to the indoor and outdoor units A system electrical check can no...

Страница 7: ...ide air temperature is below 55 F Hot Water or Steam with Valve Control Units with a hot water or steam coil and non Carel controls desiring valve control shall use a spring return normally open modulating valve operated by a proportional signal 2 10VDC or a tri state 24VAC signal Units with Carel controls desiring valve control shall use a modulating control valve with a proportional signal When ...

Страница 8: ... a call for heating The valve shall always open when the outside air temperature drops below 40 F This is to prevent the coil from freezing or nuisance tripping of the freeze stat The 2 position hot water valve shall be closed when the 2 position chilled water valve is open if equipped The valve is controlled by a 24VAC digital output The 2 position valve used on a 2 pipe changeover system shall o...

Страница 9: ...9 AIR14 501 2 START UP SHEET EXAMPLE Figure 9 1 Start Up Sheet EXAMPLE Page 1 ...

Страница 10: ...10 AIR14 501 2 START UP SHEET EXAMPLE Figure 10 1 Start Up Sheet EXAMPLE Page 2 ...

Страница 11: ...11 AIR14 501 2 DIMENSIONS Figure 11 1 Front Discharge Unit Table 11 1 Unit Dimensions Model Size Dimensions inches W1 W2 750 62 36 1000 74 48 1250 86 60 1500 98 72 ...

Страница 12: ...12 AIR14 501 2 DIMENSIONS Figure 12 1 Down Discharge Unit Table 12 1 Unit Dimensions Model Size Dimensions inches W1 W2 750 62 36 1000 74 48 1250 86 60 1500 98 72 ...

Страница 13: ...6 0 88 3 Row gal 0 72 0 91 1 1 1 28 4 Row gal 0 92 1 17 1 42 1 66 CONNECTIONS Water Coils Inches Unions with 3 4 female solder joint Evaporator Coil Inches 3 4 OD Suction 1 2 OD Liquid Steam Coil Inches 1 NPT Condensate Line Inches 3 4 ID condensate line UNIT WEIGHT approximate Shipping Weight lbs 375 420 470 520 Operating Weight lbs 320 365 410 450 FILTER 1 Woven Fiberglass 70 75 Arrestance Quant...

Страница 14: ...1 2 COMPONENT LAYOUT Figure 14 1 Exploded View PIPING TOP ACCESS PANELS BASE ASSEMBLY DAMPER ASSEMBLY CONTROL PANEL FILTER COIL ASSEMBLY BLOWER ASSEMBLY END PANELS BOTTOM ACCESS PANELS DISCHARGE AIR PANEL ASSEMBLY ...

Страница 15: ...cessary Remove the filter support bracket and slide the filter s out of the track Replace with new filter s and reinstall the filter support bracket see Figure 14 1 Never run the unit without filters Every SIX 6 MONTHS Before the heating and cooling season 1 Check for correct fan operation no excessive noise or vibrations With the Disconnect Switch in the OFF position 2 Inspect all electrical circ...

Страница 16: ...ections 5 Inspect connections beginning with compressor output from the microprocessor 6 Tripped circuit breakers 6 Reset the tripped circuit breaker s 7 Low temperature unit lockout 7 Consult microprocessor setpoints 8 DX Split Units Only Compressor faulty 8 Replace compressor 9 Condensate pan pump float switch tripped 9 Check condensate pan pump and piping for blockage C No Indoor Fan 1 Motor tr...

Страница 17: ...er installation of wall sleeve and louver 1 Ensure splitter plate is in contact with the back of the louver blade and the unit to ensure no re circulation of exhaust air takes place 2 Dirty condenser coils 2 Clean condenser coil 3 System overcharged 3 Remove excess refrigerant 4 Noncondensables in system 4 Evacuate refrigerant circuit and recharge 5 Condenser fan speed is too slow cooling mode 5 N...

Страница 18: ...m Outside Air R Bottom Return Air No Outside Air S Top Return Air No Outside Air 9 Discharge Air DA E Front Discharge with Duct Collar F Front Disch with Dbl Defl Grille G Down Disch with Dbl Defl Grille 10 Cooling Option CO 0 None 2 2 Row Chilled Water Hot Water 2 Pipe 3 3 Row Chilled Water Hot Water 2 Pipe 4 4 Row Chilled Water Hot Water 2 Pipe 5 Direct Expansion DX Cooling Only 11 Heating Optio...

Страница 19: ...19 AIR14 501 2 SERIAL PLATE Figure 19 1 Serial Plate EXAMPLE ...

Страница 20: ...UIPMENT MANUFACTURED BY BUYER BUYER S REMEDY FOR BREACH AS LIMITED HEREIN SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER FOR GAS FIRED PRODUCTS INSTALLED IN HIGH HUMIDITY APPLICATIONS AND UTILIZING STAINLESS STEEL HEAT EXCHANGERS BUYER S REMEDY FOR BREACH AS LIMITED HEREIN SHALL BE LIMITED TO TEN YEARS FROM DATE OF SHIPMENT FROM SELLER These warranties are issued only to the origin...

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