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4-522.4

venting - continued

5.  If it is necessary to have an excessively high stack or if 

the stack is located such that it is susceptible to updraft 
conditions caused by wind, then oversized barometric 
dampers should be installed. In extremely windy locations, a 
Breidert type vent cap is recommended.

6.  For the best venting, the chimney should be as close to the 

unit as possible. Keep flue pipes as straight as possible, 
avoiding sharp bends. Limit horizontal runs to 75% of 
vertical height or a maximum of 10 feet. Horizontal runs in 
excess of 10 feet require a draft booster. Chimney connector 
must be pitched at a minimum upward slope of 1/4 inch per 
foot.

7.  Condensed flue products will cause rapid corrosion of vent 

pipes and heat exchanger. Where possible, avoid venting 
through unheated or unoccupied spaces. When necessary, 
insulate pipe from cold to maintain draft head and prevent 
condensation. Provide a drip leg with a clean-out cap at 
bottom of vertical pipe. See Figure 5.1.

8.  The chimney must be high enough to provide a minus 0.02 

inches W.C. (water column) overfire draft. The top of the 
chimney must be at least 3 feet above the highest point 
where it passes through the roof and at least 2 feet higher 
than any portion of a building within 10 feet of the chimney. 
See Figure 5.1.

9.  When connecting vent to existing chimney, do not push vent 

pipe beyond internal surface of chimney.

10. If making more than one connection into the same chimney, 

the chimney connectors must enter at different levels and 
the area of the chimney must be equal to or greater than the 
combined areas of the individual connectors.

figure 5.1 - typical venting arrangement

figure 5.2 - Barometric draft control above unit

Wiring

general

All wiring must be done in accordance with the National Electric 
Code, latest edition, (NFPA No. 70). Canadian electrical code 
C22.1 applies in Canada.

unit Heater Wiring

All internal wiring to the burner motor, fan motor and the fan 
and limit control has been completed at the factory. Provide 
115-volt electric service from a fused disconnect switch to the 
octagon junction box on the rear of the unit heater. Wire must be 
insulated to 60°C and must be a minimum of 14-gauge (AWG) 
copper in at least 1/2 inch thin-wall or flexible metal conduit.

thermostat Wiring

The proper wiring for a single thermostat for each unit heater 
is shown in Figure 6.1. The multiple unit wiring diagram shown 
in Figure 6.2 illustrates typical wiring and connections used 
with a centralized oil distribution system for multiple unit 
installations. This diagram is provided as a reference only, and 
is not intended to satisfy any particular local code requirements. 
System operation and compliance with local codes is the 
responsibility of the installer.

As shown, this system includes a relay for low voltage control 
of the booster pump, and the line voltage power supply to 
the booster pump motor. Figure 6.2 also shows the proper 
connections for multiple unit heaters, each controlled by 
a thermostat. In this arrangement, a 25V power source is 
connected to pressure switches on each unit. Upon demand 
for heat, a thermostat energizes the controls which start each 
burner. Meanwhile, separate pressure switches, on the fuel unit, 
sense an increase in oil pressure, and close their contacts to 
activate the booster pump switching relay, which in turn starts 
the booster pump. Optional high and low pressure controllers 
can supply line pressure. Location of a remote, low-voltage 
thermostat should be determined by the heating requirements 
and be mounted on an inside wall approximately 5 feet above 
the floor. It must not be located where it would be affected 
by direct heat from the unit or other sources or drafts from 
frequently opened doors or windows. See instructions packed 
with thermostat. The unit may also be controlled by a remote 
U.L. listed manual on-off switch.

5

installation

 

WARNING

1.  Disconnect power supply before making wiring connections to 

prevent electrical shock and equipment damage.

2.  All appliances must be wired strictly in accordance with wiring 

diagram furnished with the appliance. Any wiring different 
from the wiring diagram could result in a hazard to persons  
and  property.

3.  Any original factory wiring that requires replacement must 

be replaced with wiring material having a temperature 
rating of at least 105°C.

4.  Ensure that the supply voltage to the appliance, as 

indicated on the serial plate, is not more than 5% greater 
than the rated voltage.

 

CAUTION

Ensure that the supply voltage to the appliance, as indicated on 
the serial plate, is not less than 5% below the rated voltage.

Содержание POR

Страница 1: ...ry or death and could cause exposure to substances which have been determined by various state agencies to cause cancer birth defects or other reproductive harm read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY WHat to do if you smell gas 1 open windows 2 do not try to light any appliance 3 do not touch any electri...

Страница 2: ...of not less than one square inch per 1 000 BTU Hr input rating of all units in the enclosure with a minimum of 100 square inches for each opening whichever is greater IMPORTANT 1 To prevent premature heat exchanger failure do not locate ANY oil fired appliances in areas where corrosive vapors i e chlorinated halogenated or acid are present in the atmosphere 2 To check most of the Possible Remedies...

Страница 3: ...ade No 1 or 2 with a flash point not less than 100 F is approved for these unit heaters as specified by ASTM D396 73 Standard Specification for Fuel Oils or the Canadian Government Specification Board 3 GP 28 American Society for Testing and Materials si metric conversion factors unit location CAUTION 1 Do not locate units in tightly sealed rooms or small compartments commonly referred to as confi...

Страница 4: ...r suspension methods note A pipe hanger adapter kit shown in figure 4 1 is available as an accessory from Modine or can be self fabricated Kit consists of two drilled 3 4 I P S pipe caps and two 1 2 13 x 1 3 4 capscrews to facilitate threaded pipe suspension Two kits are required for mounting each unit figure 4 1 suspension methods venting 1 To dispose of flue gasses all oil fired heaters must be ...

Страница 5: ...r in at least 1 2 inch thin wall or flexible metal conduit thermostat Wiring The proper wiring for a single thermostat for each unit heater is shown in Figure 6 1 The multiple unit wiring diagram shown in Figure 6 2 illustrates typical wiring and connections used with a centralized oil distribution system for multiple unit installations This diagram is provided as a reference only and is not inten...

Страница 6: ...NG PRIMARY CONTROL This diagram is provided for reference only System operation and compliance with local codes is the responsibility of the installer Note All wiring shown as dashed lines is field wiring FIELD WIRING JUNCTION BOX ON HEATER 115V 60HZ 1Ø GROUND IN J BOX FUSED DISCONNECT SWITCH BY OTHERS PRESSURE SWITCH ACCESSORY BURNER MOTOR LOW VOLTAGE T STAT BY OTHERS UNIT 1 T T BURNER HOUSING PR...

Страница 7: ...ipe systems See Figure 8 1 If more than one unit is piped to the same tank separate suction oil lines must be installed for each unit A single common line however can be piped in series for fuel oil return one Pipe system The fuel units supplied contain an internal by pass and are shipped from the factory with the by pass plug in place for one pipe installations only supply line connected to fuel ...

Страница 8: ...ceed 3 PSIG For multiple unit systems as shown in Figures 9 1 and 9 2 install a generous capacity oil filter in the inlet line to booster pump suction line Refer to Figure 6 2 for a typical wiring diagram for multiple unit installations oil tanks To provide for a safe and continuous fuel supply the tanks and piping to the unit heaters must be installed in accordance with state and local codes and ...

Страница 9: ...4 522 4 9 installation figure 9 1 typical loop system for multiple units figure 9 2 typical Pressurized supply system for multiple units ...

Страница 10: ...fuel filter oil safety valve osv The Oil safety valve can be installed in any position Preferred position is cover up The IN port is connected to the supply line the OUT port to the burner line Do not install backwards The Oil safety valve is opened by a slight vacuum appearing at the outlet of the Oil safety valve generated by the burner fuel unit Failure to observe the above caution may result i...

Страница 11: ...When the fan and limit switch detects the proper temperature it will turn on the circulating air fan The time it takes before the circulating air fan turns on after the burner is started is a function of the temperature setting on the fan and limit switch When the thermostat is satisfied the primary control will shut off the burner The circulating air fan will shut off when the fan and limit switc...

Страница 12: ... temperatures 2 Open shut off valves at tank and in oil supply line to the burner 3 Turn on power to the unit If burner does not start immediately push reset buttons on burner motor and primary control 4 For units installed on a single pipe system vent air from fuel unit and oil supply lines immediately after the burner motor starts Vent air by opening bleeder valve on fuel unit until oil appears ...

Страница 13: ...ction procedures 2 Tighten fan guard and motor bracket Check fan for proper clearance free rotation and firm connection to motor shaft Clean fan blade with detergent or compressed air 3 Fan motor is permanently lubricated for normal operation Under severe conditions lubricate with non detergent SAE 20 motor oil 4 Routine cleaning of the unit casing and louvers is recommended to remove dirt grease ...

Страница 14: ... for an accumulation of dirt or soot Clean if necessary with a soft cloth 7 Lubricate burner motor with a few drops of non detergent oil at both motor oil holes twice each year on units that are not permanently lubricated with sealed bearings Burner adjustments It is recommended that a combustion check be made on the burner each year or whenever replacing a nozzle This will help assure efficient c...

Страница 15: ...content Zero the CO2 analyzer and insert probe into flue pipe and draw sample of the flue gas into analyzer The concentration of CO2 should be 11 5 to 12 5 CO2 levels above 12 5 are not recommended as sooting could occur as conditions and fuel vary at zero smoke G Conclude testing by reading stack temperature and subtract room temperature to get the net stack temperature Using this figure and the ...

Страница 16: ... running and should not drop to less than 80 PSI and hold there after the burner is shut off If the pressure drops to zero the fuel unit should be replaced fire Pot service The ceramic fiber fire pot will seldom if ever require replacement unless it is accidentally damaged during a heat exchanger cleaning operation To replace take off the front access panel and remove all fire pot pieces Carefully...

Страница 17: ...put input output cfm delivery temp max mtg Heat model Btu Hr gPH Btu Hr 70 f fPm rise f Ht ft throw ft Por 100 119 000 85 100 000 1890 460 49 12 39 Por 145 175 000 1 25 145 000 2400 580 56 13 5 50 Por 185 231 000 1 65 185 000 3200 740 54 12 51 Deflector blades pitch 45 toward the floor Heated air Mounting heights measured from floor to bottom of unit The maximum mounting height is that height abov...

Страница 18: ...el pump service diagnosis Problem d Burner operates but fan does not operate 1 Fan motor failure 1 a Check for loose electrical connections Check wiring with diagram on rear of heater b Repair or replace burned out or defective motor c Voltage too high or too low Check voltage with voltmeter 2 Loose fan 2 Tighten fan set screw 3 Defective fan switch in fan limit control 3 Replace entire control 4 ...

Страница 19: ...Make sure return line is below oil level in tank 7 A single pipe system that becomes air bound 7 Loosen gauge port plug or easy flow valve and bleed oil for 15 seconds after foam is gone in bleed hose Check intake line fittings for tightness Check all pump plugs for tightness 8 Slipping or broken coupling 8 Tighten or replace coupling 9 Rotation of motor and fuel unit is not the same 9 Install fue...

Страница 20: ...D HEREIN SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER Heat exchanger condensers for all seller s products except non separated combustion gas fired unit Heaters and infrared Heaters all Burners except infrared Heaters and sheet metal for all seller s products BUYER S REMEDY FOR BREACH OF WARRANTY EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW IS LIMITED TO REPAIR OR REPLACEMENT ...

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