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Zeus200 

                                     

      Installation manual 

V 1.0.7 - 12/10/2020 

          Page 4 of 28 

1.1.3

 

 General rules 

 

1.1.3.1

 

Positioning of the display / control panel 

 

 

The  control  panel  must  be  positioned/fixed  in  a  clearly  visible  and  protected  position,  at 
the user's vision. It must not be placed in places subject to heat, dust or vibrations. 

 

1.1.3.2

 

Generator placement 

 

 

Body  parts  and  other  vehicle  components  close  to  the  Zeus200  generator  must  be 
protected against excessive heat and possible contamination of fuel. 

 

The  Zeus200  generator  must  not  constitute  a  fire  hazard,  even  in  case  of  overheating. 
This rule will be considered as satisfied by mounting the heater at  enough distance from 
all parts of the vehicle - ensuring adequate ventilation - and using fireproof materials or 
thermal shieldings. 

 

The  Zeus200  generator  must  not  be  placed  in  the  passenger  compartment;  it  can  be 
placed in a pre-arranged and well-ventilated locker. Do not install the device in a sealed 
place or in a space in connection with vehicle interior. 

 

The User Manual must be supplied to the end user 

 

When assembling the Zeus200 generator, all necessary measures must be taken in order 
to minimize the risk of personal injury or vehicle damage. 

 

 

1.1.3.3

 

Fuel supply 

 

 

Zeus200  generator  is  designed  to  use  the  fuel  present  in  the  vehicle's  tank.  Check  the 
compatibility of the generator model purchased with the fuel in the vehicle tank.   

 

When  using  a  separate  fuel  tank  separate,  the  filler  neck  must  not  be  placed  in  the 
passenger compartment and must be fitted with a perfect closing cap to prevent leakage. 
The filler neck must be clearly marked and must clearly identify the type of fuel used. 

 

A  warning  must  be  placed  on  the  filler  neck,  indicating  that  the  generator  must  be 
switched off before refueling. 

 

 

1.1.3.4

 

Fuel quality 

 

 

The Zeus200 generator works without problems with the engine diesel normally available 
on the market. Maximum addition of bio-diesel available on the market according to DIN 
EN 590. In the winter months diesel fuel is adapted  for low temperatures, from 0°C to -
20°C.  In  case  of  extremely  low  external  temperatures  the  generator  -  as  well  as  in  the 
vehicle  engine 

  could  face  some  problems.  See  the  provisions  of  the  vehicle 

manufacturer.

 

 

In special cases and at external temperatures above 0°C the Zeus200 generator can work 
with heating oil sec. DIN 51603 (from an additional tank). In case the Zeus200 generator 
is powered from a separate tank, follow these steps: 

 

External  temperatures  above  0°C:  diesel  according  to  DIN  EN  590  or  heating  oil 
according to DIN 51603; 

 

External temperatures from 0°C to 

20°C, use winter diesel according to DIN EN 590;  

 

External temperatures from 

20°C to 

40°C, user arctic diesel or polar diesel. 

 

The  addition  of  used  oil  is 

NOT

  allowed!  After  using  winter  diesel  or  diesel  for  low 

temperatures,  fill  the  fuel  lines  with  standard  diesel  fuel  and  run  the  heater  for  15 
minutes. The Zeus200 generator is 

not

 approved to work with bio-diesel according to DIN 

EN 14214. 

 

Содержание ZEUS200

Страница 1: ...S200 BD Power Supply Diesel IMPORTANT As reported in the warranty conditions available on our website the warranty becomes void if the instructions in the installation manual are disregarded More info...

Страница 2: ...Components list 10 2 2 2 Mounting instruction 10 2 3 Exhaust gas line 12 2 3 1 Components list 12 2 3 2 Mounting instruction 12 2 4 Fuel supply line 13 2 4 1 Components list 13 2 4 2 Mounting instruc...

Страница 3: ...e of use causes the immediate loss of legal and or commercial warranty The following situations entail the loss of warranty and liability claims by the manufacturer Inappropriate assembly Use of faste...

Страница 4: ...When using a separate fuel tank separate the filler neck must not be placed in the passenger compartment and must be fitted with a perfect closing cap to prevent leakage The filler neck must be clearl...

Страница 5: ...comply with the law and safety regulations as well as repairs carried out by unauthorized personnel even if with original spare parts relieves Mobil Tech Srl of any responsibility The law is binding a...

Страница 6: ...lar must not be occupied by other objects and must be absolutely clear Above or near the generator it is forbidden to store or transport flammable objects fuel cans oil cans sprays gas cartridges fire...

Страница 7: ...erator Discharge Power Electricity 10 1 trough hull 11 1 drain pipe 24 28 12 1 600mm dip tube 13 1 fuel Rilsan pipe 2x4mm 14 1 user manual 15 1 installer manual 16 1 fuel pump generator cable 17 1 ext...

Страница 8: ...2 1 Generator 2 1 1 Components list Code Description N 1 Z200BD12 Zeus200 generator 1 pc Envelope 1 Code Description N 2 Z200 10 001 Inox generator bracket 50x150mm thickness 4mm 4 pcs 3 Z 01 011 Scr...

Страница 9: ...are no objects inside the installation compartment that can move and hit the Zeus200 generator 6 To install the Zeus200 generator use the 4 brackets 2 fixing them with screws 3 and washers 4 or create...

Страница 10: ...rline fit the supplied water filter 1 The filter must be positioned so that it can be checked and if necessary cleaned or replaced 2 Immediately after the filter place the supplied external water pump...

Страница 11: ...oise Installation notes _______________________________________________________________________ _______________________________________________________________________ ________________________________...

Страница 12: ...6x18x2mm A4 1 pc 8 Z 01 034 Nut M6 A4 1 pz 2 3 2 Mounting instruction 1 The drain line must be directed towards the stern or the side of the boat The exhaust line must not pass under the generator as...

Страница 13: ...drain hose reaches temperatures above 200 C so make sure that it cannot come into contact with anything The thermal bandage must be handled with gloves and must be immersed in water before use in orde...

Страница 14: ...of the circuit Use the 6 clamps 7 9 for the intermediate connections between the fuel rubber hose and the rilsan hose 7 Mount the fuel pump near the tank in longitudinal position compared to the hull...

Страница 15: ...le 2x6mm l 1 5mt 1 pc 6 Z1 2 11 017 Cable for generator and fuel pump wiring L 6 mt 1 pc Envelope 5 Code Description N 7 Z 02 009 Nylon cable tie 130x2 5mm 1 pc 8 Z 02 010 Nylon cable tie 200x4 8mm 10...

Страница 16: ...ired for installation The following picture shows the cable entries on the front side of the control unit the table shows the types of cables to be passed through each cable entry In case of unused en...

Страница 17: ...re 6mm 1 2 Generator Red wire 6mm 1 3 Generator Brown wire 4mm 1 4 Generator Green wire 4mm 1 5 Sola panel opt Negative 2 6 Solar panel opt Positive 3 7 Engine battery opt Negative 5 8 Engine battery...

Страница 18: ...n the clamp spring insert a slotted screwdriver in the rectangular seat as shown and remove the screwdriver after the cable has been positioned Then check the perfect seal by pulling the cable outward...

Страница 19: ...sor connections Using the appropriate cable 1 pag 15 perform the following operations 1 Place the sensor in the battery compartment but not on the battery securing it using the special adhesive 2 Pass...

Страница 20: ...gine battery Note For battery selection follow carefully the instruction given in chapter First start up 2 5 10 Primary battery connections 12V model Z200BD12 24V model Z200BD24 Using the appropriate...

Страница 21: ...ator itself Check that inlet and outlet pipes are correctly connected and blocked and that the seacock safety valve is open The pump works strictly in the presence of water and not dry In the event of...

Страница 22: ...Battery EE_VEoCBatt1 1 14 2V 25 C 28 4V 25 C EE_VLB 7 12 2V 23 8V EE_VELB 6 13 5V 13 5V EE_Tabs 0 1h 1h EE_VExitFloat 19 12 5V 25V ON OFF Lead Acid Free FLOOD Primary battery EE_VEoCBatt1 0 14 8V 25 C...

Страница 23: ...y Now the generator is ready to be used Activate the automatic or manual mode as described in the user manual Installation notes _______________________________________________________________________...

Страница 24: ...rst line of the menu also shows the data HS of the heat sink temperature With the Zeus 150 generator running at full speed an HS temperature above the outlet temperature OUT is an indication of the pr...

Страница 25: ...e update and the checks performed by the system It is also possible to reset the error by pressing the reset button at the bottom left ATTENTION pressing the reset button will also reset timers mode a...

Страница 26: ...ntilated place Display shows Engine batt low Low voltage of engine battery Turn on the generator and force the charge on the engine battery Switch on vehicle s engine if possible Display shows Too low...

Страница 27: ...erature too high Wait for the coolant temperature to drop Display shows Water outlet probe error Fault or lack of connection with outlet water probe Check sensor connection and operation Display shows...

Страница 28: ...thermal delta energy production varies according to the sea temperature Furthermore the system can be conditioned by other factors that modify combustion and efficiency such as humidity and air rarefa...

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