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MMP SA-2550A 

Page 16 of 
24 

 

Midwest Motion Products 

DESIGN, MANUFACTURING & DISTRIBUTION  -  MOTION CONTROL EQUIPMENT 

www.midwestmotion.com

         email:  

[email protected]

 

 

 

 
 

Loop Tuning Switch Functions 
In general, the drive will not need to be further tuned beyond the default configuration. However, for applications requiring more 

precise tuning, DIP switches can be used to adjust the current and velocity loop tuning values. Some general rules of thumb to 

follow when tuning the drive are: 

 

A larger resistor value will increase the proportional gain, and therefore create a faster response time. 

 

A larger capacitor value will increase the integration time, and therefore create a slower response time. 

Proper tuning will require careful observation of the loop response on a digital oscilloscope to find optimal DIP switch settings for 
the specific application. 

(Note: Drive cover must be removed to access SW3 and SW4) 

 

SW3 DIP switches add additional resistance and capacitance to the current loop tuning circuitry. SW3 switches 1-5 add 

additional series resistance to the current loop gain resistor, and SW3 switches 6-10 add additional parallel capacitance to the 

current loop integrator capacitor (see Block Diagram). The resulting capacitance and resistance values are given in the tables 

below along with the appropriate DIP switch settings. The default switch settings are shaded in the SW3 tables below. 
 

SW3 

Switch 

 

 

 

 

Current Loop Proportional Gain Resistance Options (k

) 

 

 

 

 

10 

20 

30 

40 

50 

60 

70 

80 

90 

100 

110 

120 

130 

140 

150 

160 

SW3-1 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

SW3-2 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

SW3-3 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

SW3-4 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

SW3-5 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

Switch 

(continued

) 

170 

180 

190 

200 

210 

220 

230 

240 

250 

260 

270 

280 

290 

300 

310 

320 

SW3-1 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

SW3-2 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

SW3-3 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

SW3-4 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

SW3-5 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

 

 

SW3 

Current Loop Integrator Capacitance Options (

F) 

Switch

 

.0047 

.0094 

.0247 

.0294 

.0517 

.0564 

.0717 

.0764 

.0987 

.1034 

.1187 

.1234 

.1457 

.1504 

.1647 

.1694  SHORT

 

SW3-6 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

ON 

SW3-7 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

ON 

SW3-8 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

ON 

SW3-9 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

SW3-10 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

ON 

 

SW4 DIP switches 1-4 add additional parallel capacitance to the velocity loop integrator capacitor. The resulting capacitance values 

are given in the table below along with the appropriate DIP switch settings. The default switch settings are shaded in the SW4 table 

below. 

 

SW3 

Current Loop Integrator Capacitance Options (

F) 

Switch

 

.0047 

.0094 

.0247 

.0294 

.0517 

.0564 

.0717 

.0764 

.0987 

.1034 

.1187 

.1234 

.1457 

.1504 

.1647 

.1694  SHORT

 

SW4-1 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

OFF 

ON 

ON 

SW4-2 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

OFF 

OFF 

ON 

ON 

ON 

SW4-3 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

ON 

SW4-4 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

OFF 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

ON 

 

MIDWEST

 MO

TION

 P

RODUCTS

 

Содержание SA-2550A

Страница 1: ...nsors or a tachometer for velocity control Continuous Current 25 A Supply Voltage 20 80 VDC Features Four Quadrant RegenerativeOperation DIP Switch Selectable Modes DIP Switch Configurable Loop Tuning...

Страница 2: ...Regenerative Braking with the Servo Amplifier 13 Loop Tuning Switch Functions 16 Mechanical Information 17 Mounting Dimensions 18 Troubleshooting Guide Red LED Causes and Solutions 19 Current Loop Tun...

Страница 3: ...on electronics UL registered under file number E140173 Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercialproducts C...

Страница 4: ...pported Three Phase Brushless Single Phase Brushed Voice Coil Inductive Load Hardware Protection Over Current Over Temperature Over Voltage Under Voltage Short Circuit Phase Phase Phase Ground Primary...

Страница 5: ...ve SW1 2 ON Pull to ground to enable drive SW1 2 OFF Inhibit turns off all power devices I 10 V HALL 30mA OUT Low Power Supply For Hall Sensors 6 V 30 mA Referenced to signal ground Short circuit prot...

Страница 6: ...feedback polarity may be required to prevent a motor run away condition Standard Inverted 8 Mode Selection See mode selection table below 9 Reserved 10 60 120 degree commutation phasing setting 120 d...

Страница 7: ...5 OFF ON OFF ON OFF ON OFF ON SW4 6 OFF OFF ON ON OFF OFF ON ON SW4 7 OFF OFF OFF OFF ON ON ON ON Peak and Continuous Current Scaling Table Default switch settings are shaded Switch Peak and Continuo...

Страница 8: ...nd output current to the motor phases are the same amplitude Due to the nature of the MMP SA 2550A the input and output currents usually correlate but are not always equal To ensure the motor is recei...

Страница 9: ...ecifications table page 4 As long as the input frequency is no less than 10 Hz and does not exceed the maximum frequency the servo amplifier is able to control speed smoothly Typically an encoder reso...

Страница 10: ...VDC is used in place of a potentiometer then wire as shown below Remove connection to P1 1 and connect the signal positive to pin 5 for 0 100 POT effect Ensure VCOM is grounded to P1 2 Figure 2 Encode...

Страница 11: ...toward the outside of the servo amplifier as shown in the picture below Note Make sure to disconnect all Hall sensor inputs Figure 1 120 60 Phasing Switch Example Motor Connections With the 120 60 PHA...

Страница 12: ...P1 4 FWD 0 100 CW P1 1 P1 2 P1 4 REV 0 100 CW P1 3 P1 2 P1 5 REV 0 100 CW P1 2 P1 3 P1 4 FWD 100 0 CCW P1 2 P1 1 P1 5 FWD 100 0 CCW P1 2 P1 1 P1 4 REV 100 0 CCW P1 2 P1 3 P1 5 REV 100 0 CCW Assumes th...

Страница 13: ...egenerated energy can charge the power supply capacitors to levels above that of the drive over voltage shutdown level If the power supply capacitance is unable to handle this excess energy or if it i...

Страница 14: ...load J m mass of the load kg g gravitational acceleration 9 81 m s2 h vertical height of the load m During regeneration the kinetic and potential energy will be stored in the power supply s capacitor...

Страница 15: ...y the for a shunt regulator by operating the servo drive under the worst case braking and deceleration conditions If the drive shuts off due to over voltage a shunt regulator is necessary Continuous R...

Страница 16: ...OFF OFF ON ON OFF OFF ON ON OFF OFF SW3 3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF SW3 4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF SW3 5 ON ON ON ON ON ON ON ON ON ON ON...

Страница 17: ...e Yes 15 VEL MONITOR OUT 13 HALL 2 11 GND 9 INHIBIT ENABLE 7 ENCODER A IN 5 REF IN 3 10V 3mA OUT 1 10V 3mA OUT 2 SIGNAL GND 4 REF IN 6 ENCODER B IN 8 CURRENT MONITOR 10 V HALL 30mA OUT 12 HALL 1 14 HA...

Страница 18: ...SA 2550A Page 18 of 24 Midwest Motion Products DESIGN MANUFACTURING DISTRIBUTION MOTION CONTROL EQUIPMENT www midwestmotion com email sales midwestmotion com MOUNTING DIMENSIONS MIDWEST MOTION PRODUC...

Страница 19: ...using a brushless motor connect Hall sensor inputs and set the 60 120 phasing switch to the correct position according to the motor Apply power to the drive and rotate the motor by hand If the LED is...

Страница 20: ...ce in the table below 60 Degree 120 Degree 60 Degree 120 Degree Hall A Hall B Hall C Hall A Hall B Hall C 1 0 0 1 0 0 1 1 0 1 1 0 1 1 1 0 1 0 Valid 0 1 1 0 1 1 Green 0 0 1 0 0 1 LED 0 0 0 1 0 1 1 0 1...

Страница 21: ...ower ground and AC ground Make sure the motor phases are not shorting to AC ground through the motor housing or shielding on the motor power cable Over current An over current fault will occur if comm...

Страница 22: ...near the drive s upper voltage limit Low power supply voltage power supply voltage is near the drive s lower voltage limit To perform current loop tuning first locate the relevant potentiometer POT 1...

Страница 23: ...tiometers are preset the correlation of command voltage to motor speed may result in less control of motor speed then desired A typical command curve would appear as below if potentiometer at full CCW...

Страница 24: ...mail sales midwestmotion com The respective potentiometers have the following effects on the command curve As noted in the Potentiometer Functions table on page 6 each potentiometer has approximately...

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