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MMP SA-2550A 

Page 14 of 
24 

 

Midwest Motion Products 

DESIGN, MANUFACTURING & DISTRIBUTION  -  MOTION CONTROL EQUIPMENT 

www.midwestmotion.com

         email:  

[email protected]

 

 

These energy terms can be broken down into the approximate mechanical and electrical terms - capacitive, kinetic, and potential 

energy. The energy equations for these individual components are as follows: 

 

𝐸

𝑐

=

1
2

𝐶𝑉

𝑁𝑂𝑀

2

 

𝐸

𝑟

=

1
2

𝐽𝜔

2

 

1
1

𝐸

𝑝

= 𝑚𝑔ℎ   

 

 

𝐸

𝑐

 – Energy stored in capacitor (J) 

C – Capacitance (F) 

𝑉

𝑁𝑂𝑀

 – Nominal bus voltage of the system 

 

 

𝐸

𝑟

 – mechanical energy of the load (J) 

J – moment of inertia of the load (kg-m

2

𝜔

 – angular velocity of the load (rad/s) 

 

 

𝐸

𝑝

 – potential energy of load (J) 

m – mass of the load (kg) 

g – gravitational acceleration (9.81 m/s

2

h – vertical height of the load (m) 

 

 

During regeneration the kinetic and potential energy will be stored in the power supply’s capacitor. To determine the final power 

supply voltage following a regenerative event, the following equation may be used for most requirements: 

 

(𝐸

𝑐

+ 𝐸

𝑟

+ 𝐸

𝑝

)

𝑖

=   (𝐸

𝑐

+ 𝐸

𝑟

+ 𝐸

𝑝

)

𝑓

 

 

1
2

𝐶𝑉

𝑁𝑂𝑀

2

+

1
2

𝐽𝜔

𝑖

2

+ 𝑚𝑔ℎ

𝑖

=

1
2

𝐶𝑉

𝑓

2

+

1
2

𝐽𝜔

𝑓

2

+ 𝑚𝑔ℎ

𝑓

 

 

Which simplifies to: 

 

𝑉

𝑓

=   √𝑉

𝑁𝑂𝑀

2

=

𝐽

𝐶

(𝜔

𝑖

2

− 𝜔

𝑓

2

) +

2𝑚𝑔(ℎ

𝑖

−   ℎ

𝑓

)

𝐶

 

 

The V

f

 calculated must be below the power supply capacitance voltage rating and the drive over voltage limit. If this is not the case, 

a shunt regulator is necessary. A shunt regulator is sized in the same way as a motor or drive, i.e. continuous and RMS power 

dissipation must be determined. The power dissipation requirements can be determined from the application move profile. 

 

MIDWEST M

O

TION

 P

RODUCTS

 

Содержание SA-2550A

Страница 1: ...nsors or a tachometer for velocity control Continuous Current 25 A Supply Voltage 20 80 VDC Features Four Quadrant RegenerativeOperation DIP Switch Selectable Modes DIP Switch Configurable Loop Tuning...

Страница 2: ...Regenerative Braking with the Servo Amplifier 13 Loop Tuning Switch Functions 16 Mechanical Information 17 Mounting Dimensions 18 Troubleshooting Guide Red LED Causes and Solutions 19 Current Loop Tun...

Страница 3: ...on electronics UL registered under file number E140173 Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercialproducts C...

Страница 4: ...pported Three Phase Brushless Single Phase Brushed Voice Coil Inductive Load Hardware Protection Over Current Over Temperature Over Voltage Under Voltage Short Circuit Phase Phase Phase Ground Primary...

Страница 5: ...ve SW1 2 ON Pull to ground to enable drive SW1 2 OFF Inhibit turns off all power devices I 10 V HALL 30mA OUT Low Power Supply For Hall Sensors 6 V 30 mA Referenced to signal ground Short circuit prot...

Страница 6: ...feedback polarity may be required to prevent a motor run away condition Standard Inverted 8 Mode Selection See mode selection table below 9 Reserved 10 60 120 degree commutation phasing setting 120 d...

Страница 7: ...5 OFF ON OFF ON OFF ON OFF ON SW4 6 OFF OFF ON ON OFF OFF ON ON SW4 7 OFF OFF OFF OFF ON ON ON ON Peak and Continuous Current Scaling Table Default switch settings are shaded Switch Peak and Continuo...

Страница 8: ...nd output current to the motor phases are the same amplitude Due to the nature of the MMP SA 2550A the input and output currents usually correlate but are not always equal To ensure the motor is recei...

Страница 9: ...ecifications table page 4 As long as the input frequency is no less than 10 Hz and does not exceed the maximum frequency the servo amplifier is able to control speed smoothly Typically an encoder reso...

Страница 10: ...VDC is used in place of a potentiometer then wire as shown below Remove connection to P1 1 and connect the signal positive to pin 5 for 0 100 POT effect Ensure VCOM is grounded to P1 2 Figure 2 Encode...

Страница 11: ...toward the outside of the servo amplifier as shown in the picture below Note Make sure to disconnect all Hall sensor inputs Figure 1 120 60 Phasing Switch Example Motor Connections With the 120 60 PHA...

Страница 12: ...P1 4 FWD 0 100 CW P1 1 P1 2 P1 4 REV 0 100 CW P1 3 P1 2 P1 5 REV 0 100 CW P1 2 P1 3 P1 4 FWD 100 0 CCW P1 2 P1 1 P1 5 FWD 100 0 CCW P1 2 P1 1 P1 4 REV 100 0 CCW P1 2 P1 3 P1 5 REV 100 0 CCW Assumes th...

Страница 13: ...egenerated energy can charge the power supply capacitors to levels above that of the drive over voltage shutdown level If the power supply capacitance is unable to handle this excess energy or if it i...

Страница 14: ...load J m mass of the load kg g gravitational acceleration 9 81 m s2 h vertical height of the load m During regeneration the kinetic and potential energy will be stored in the power supply s capacitor...

Страница 15: ...y the for a shunt regulator by operating the servo drive under the worst case braking and deceleration conditions If the drive shuts off due to over voltage a shunt regulator is necessary Continuous R...

Страница 16: ...OFF OFF ON ON OFF OFF ON ON OFF OFF SW3 3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF SW3 4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF SW3 5 ON ON ON ON ON ON ON ON ON ON ON...

Страница 17: ...e Yes 15 VEL MONITOR OUT 13 HALL 2 11 GND 9 INHIBIT ENABLE 7 ENCODER A IN 5 REF IN 3 10V 3mA OUT 1 10V 3mA OUT 2 SIGNAL GND 4 REF IN 6 ENCODER B IN 8 CURRENT MONITOR 10 V HALL 30mA OUT 12 HALL 1 14 HA...

Страница 18: ...SA 2550A Page 18 of 24 Midwest Motion Products DESIGN MANUFACTURING DISTRIBUTION MOTION CONTROL EQUIPMENT www midwestmotion com email sales midwestmotion com MOUNTING DIMENSIONS MIDWEST MOTION PRODUC...

Страница 19: ...using a brushless motor connect Hall sensor inputs and set the 60 120 phasing switch to the correct position according to the motor Apply power to the drive and rotate the motor by hand If the LED is...

Страница 20: ...ce in the table below 60 Degree 120 Degree 60 Degree 120 Degree Hall A Hall B Hall C Hall A Hall B Hall C 1 0 0 1 0 0 1 1 0 1 1 0 1 1 1 0 1 0 Valid 0 1 1 0 1 1 Green 0 0 1 0 0 1 LED 0 0 0 1 0 1 1 0 1...

Страница 21: ...ower ground and AC ground Make sure the motor phases are not shorting to AC ground through the motor housing or shielding on the motor power cable Over current An over current fault will occur if comm...

Страница 22: ...near the drive s upper voltage limit Low power supply voltage power supply voltage is near the drive s lower voltage limit To perform current loop tuning first locate the relevant potentiometer POT 1...

Страница 23: ...tiometers are preset the correlation of command voltage to motor speed may result in less control of motor speed then desired A typical command curve would appear as below if potentiometer at full CCW...

Страница 24: ...mail sales midwestmotion com The respective potentiometers have the following effects on the command curve As noted in the Potentiometer Functions table on page 6 each potentiometer has approximately...

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