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20

Cold Cathode Ionization Vacuum Sensor

Do not damage the leaf spring while cleaning the Sensor.

Each of the above cleaning methods should be followed with multiple rinses
of deionized water.

Dry all internal components and the 

sensor body      in a clean oven. The two

ceramic spacers     ,     are slightly porous and will require longer drying time
to drive off the absorbed water.

Assembly

Wear gloves and assemble with clean tools.

Check the 

anode     . It should be straight and centered with the

sensor body      for proper operation. Roll the sensor body on a flat surface
and look for any radial run out motion.

1)  Install the 

ground shield     using tweezers. Make sure that, at the groove

of its larger diameter, the 

ground shield interlocks with the locating collar     .

2)  Slide the 

small ceramic spacer      over the small end of the ground shield

        .  Check that the 

leaf spring     will contact the base of the  cathode

as shown to the right. If not, remove the 

small ceramic spacer and the ground

shield, and gently bend the leaf spring towards the anode      and then replace
the 

ground shield and ceramic spacer.

3)  Slide the 

cathode     , the grid washer     , and the large ceramic spacer

into place. The 

grid washer has a concave shape. Refer to the figure to see

its installation orientation.

4)  Insert the small end of the 

compression spring      into the sensor body    .

Using your thumbs, push the larger end of the spring into the 

sensor body

until it is contained within the tube. Using the smooth-jaw, needle-nose pliers,
work the 

compression spring down into the sensor body until it is fully seated

in the formed groove.

5)  Inspect the 

ground shield      and the grid washer      to verify they are

centered with respect to the 

anode     . If adjustment is needed, gently

reposition the grid washer/cathode assembly, taking care not to scratch the
grid washer.

HPS

TM

 suggests you measure the resistance between the ion

current feed through pin       and the grid washer      to verify that
the leaf spring        is in contact with the cathode     . The
measurement should indicate a short circuit between them.
There should be an open circuit between the ion current
feed through pin       and both the high voltage feed through pin
and sensor body  
   .

The (IMT) is ready for installation. If it is not immediately installed,
cover the flange with clean, vacuum-grade aluminum foil and cap it
with a flange protector.

Leaf spring in

contact with

cathode

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Содержание HPS 903 Series

Страница 1: ...Inverted Magnetron Transducer IMT Cold Cathode Ionization Vacuum Sensor OPERATION AND MAINTENANCE MANUAL HPSTM Products Series 903...

Страница 2: ...se Note MKS Instruments provides these documents as the latest version for the revision indicated The material is subject to change without notice and should be verified if used in a critical applicat...

Страница 3: ...Cold Cathode Ionization Vacuum Sensor HPSTM Products Series 903 Inverted Magnetron Transducer IMT Cold Cathode Ionization Vacuum Sensor JUNE 1999 PART 1090300 REV A...

Страница 4: ...de of the housing 1999 MKS Instruments Inc HPSTM Products Inc All rights reserved ALCONOXisaregisteredtrademarkofAlconox Inc IgniTorr is a trademark of MKS Instruments Inc HPSTM Products Inc Inconelis...

Страница 5: ...onnection 9 Electrical Connection 9 Input OutputWiring 9 Relay Inductive Loads and Arc Suppression 11 Operating the Series 903 IMT 12 Starting the IMT 12 Reading Pressure 12 Equation for Converting Vo...

Страница 6: ...Cold Cathode Ionization Vacuum Sensor Accessories Part Replacement 22 Product Warranty 23 Notes 24 Appendix A How the Series 903 IMT Works A 1 Theory of a Cold Cathode Ionization Sensor A 1 Notes A 3...

Страница 7: ...ed in shipping notify the carrier immediately Keep all shipping materials and packaging for claim verification Do not return the product to HPSTM Package Contents t t t Symbols Used in this Manual The...

Страница 8: ...information on page 9 for proper connection instructions The IMT may be connected only to devices conforming to the requirements of a secondary extra low voltage in accordance withEN61010 1 Allow only...

Страница 9: ...idity 80 maximum for temperatures less than 31 C decreasing linearly to 50 maximum at 40 C Altitude 2000 m 6561 ft maximum Insulation PollutionDegree2 Controls 1 relay set point RelayContactRating SPD...

Страница 10: ...posed to Vacuum SS 304 SS 302 aluminum glass Inconel X 750 alumina ceramic Display LED indicators for set point red high voltage yellow and power green ElectronicCasing ABS plastic UL 94 5V flame rati...

Страница 11: ...LED High Voltage Indicator Yellow LED Set Point Indicator Red Phillips Head Screws Access to Sensor Tube Set Point Adjustment Potentiometer Tip Jack for Set Point Monitor Tip Jack for Common Male 9 p...

Страница 12: ...pressure and taking appropriate security measures using the relay set point Controlling system pressure using the analog output as input to an automatic pressure controller Starting or stopping syste...

Страница 13: ...r Its rapid response and wide measurement range provide the equipment designer with maximum flexibility Because it can operate autonomously or as part of a control system it is adaptable to several ro...

Страница 14: ...lignment of the feed through pins with the orientation of the electronics assembly as shown to the right Before assembling the IMT inspect the pins to make sure they have not been bent Straighten them...

Страница 15: ...Ensure a low impedance electrical connection between the IMT and the grounded vacuum system to shield the sensor from external electromagnetic sources Input Output Wiring The chart and accompanying f...

Страница 16: ...drop from this current The longer the cable the worse the error will be To enable the high voltage with an external switch connect pin 9 to the power supply input pin 4 An open connection turns off th...

Страница 17: ...troller operation or reduce relay contact life Therefore an arc suppression network shown schematically below is recommended The values of the capacitance C and the resistance R can be calculated by t...

Страница 18: ...cessories p 22 Reading Pressure To measure nitrogen gas pressure with the IMT turn the power on and start the high voltage Refer to the graph below showing pressure as a function of output voltage for...

Страница 19: ...8 000 for microns 8 875 for Pascal Using the Set Point Attach a digital voltmeter to the Common tip jack and the Set Point tip jack on the IMT as shown below Adjust the potentiometer with a small scr...

Страница 20: ...g to Digital A D Converter To take full advantage of the IMT s capabilities an A D converter with an input voltage span of 0 to 10 V may be used A resolution of 12 bits is needed corresponding to 2 44...

Страница 21: ...e leak or moving quickly past the leak can confuse the search since time lags may be significant 3 Note the pressure reading The pressure will either rise or fall depending upon the ionization potenti...

Страница 22: ...of a Cold Cathode Ionization Sensor The Series 903 IMT is calibrated to give a voltage output for air or nitrogen according to the graph on page 12 or the equation on page 13 If used with another gas...

Страница 23: ...shown on the graph on the previous page you need to calibrate the IMT This requires a gas independent sensor such as a capacitance manometer or spinning rotor gauge to act as the calibration standard...

Страница 24: ...ting time Consider purchasing an IgniTorr 2 Beyond range Increase pressure if desired 1 Check cable connection 2 Turn power on 1 Increase supply voltage to provide 14 to 30 V at the IMT 1 Check set po...

Страница 25: ...the compression spring while rotating it to free it from the formed groove of the sensor body Continue to pull until the compression spring is completely free 4 Carefully remove the remaining compone...

Страница 26: ...spacer into place The grid washer has a concave shape Refer to the figure to see its installation orientation 4 Insert the small end of the compression spring into the sensor body Using your thumbs pu...

Страница 27: ...21 Cold Cathode Ionization Vacuum Sensor 12 l 7 l 13 l 1 l 9 l 2 l 3 l 5 l 6 l 12 l 11 l 8 l 10 l 14 l 4...

Страница 28: ...her GroundShield 1 Small and 1 Large Ceramic Spacer Spring Rebuild Sensor KF 40 104230101 2 CF 104230102 1 Tube 104230103 KF 25 104230104 HPSTM Series 903 Inverted Magnetron 109030025 Transducer IMT C...

Страница 29: ...product for which paid or unpaid service is desired if the product is contaminated with potentially corrosive reactive harmful or radioactive materials gases or chemicals When products are used with t...

Страница 30: ...24 Cold Cathode Ionization Vacuum Sensor Notes...

Страница 31: ...a hot cathode sensor which has three The cold cathode magnetic discharge sensor consists of a cathode and anode with a potential difference of several kilovolts The electrodes are surrounded by a mag...

Страница 32: ...scharge at low pressures sensors of the loop anode design do not work well below 10 6 Torr To reduce this problem a cylindrical anode cathode plates at each end and a cylindrical magnet are used Durin...

Страница 33: ...A 3 Cold Cathode Ionization Vacuum Sensor Notes...

Страница 34: ...A 4 Cold Cathode Ionization Vacuum Sensor...

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