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Safety Procedures and Precautions 

 

Safety Procedures and Precautions 

The following general safety precautions must be observed during all phases of operation of this 
instrument.  Failure to comply with these precautions or with specific warnings elsewhere in 
this manual violates safety standards of intended use of the instrument and may impair the 
protection provided by the equipment.  MKS Instruments, Inc. assumes no liability for the 
customer’s failure to comply with these requirements. 

Warning

 

Before performing mass flow controller valve adjustments, 
you MUST purge your process equipment and the MFC with 
an inert gas, such as argon or nitrogen, and isolate the MFC 
from toxic and hazardous gases.  Use an inert surrogate gas 
while adjusting the valve preload as a safeguard against 
inadvertent exposure to any toxic or hazardous gas.  A release 
of hazardous or toxic gas could cause serious injury.  If 
necessary, remove the MFC from the process equipment to 
adjust the valve. 

Questions concerning the safe handling of toxic or hazardous 
gases may be answered by consulting your corporate policy, 
a government agency such as OSHA or NIOSH, or experts 
familiar with your process gas. 

MKS assumes no liability for safe handling of toxic or 
hazardous gases.

 

DO NOT SUBSTITUTE PARTS OR MODIFY INSTRUMENT 

Do not install substitute parts or perform any unauthorized modification to the instrument.  
Return the instrument to an MKS Calibration and Service Center for service and repair to ensure 
that all safety features are maintained. 

SERVICE BY QUALIFIED PERSONNEL ONLY 

Operating personnel must not remove instrument covers.  Component replacement and internal 
adjustments must be made by qualified service personnel only. 

USE CAUTION WHEN OPERATING WITH HAZARDOUS MATERIALS 

If hazardous materials are used, users must take responsibility to observe the proper safety 
precautions, completely purge the instrument when necessary, and ensure that the material used 
is compatible with sealing materials. 

Содержание 248A

Страница 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Страница 2: ...107428 P1 Rev L 8 06 MKS Type 248A B C Control Valve...

Страница 3: ...n storage or retrieval system except as may be expressly permitted in writing by MKS Instruments Inc Cajon and VCR are registered trademarks of Cajon Company Macedonia OH Kalrez and Viton are register...

Страница 4: ...Interface Cables 8 Generic Shielded Cable Description 8 Setup 10 Dimensions 10 Mounting Instructions 11 Cables 11 Chapter Three Operation 13 General Information 13 Chapter Four Maintenance 15 General...

Страница 5: ...Table of Contents iv Index 27...

Страница 6: ...res Figure 1 Preferred Method To Connect a Shielded Cable 9 Figure 2 Alternate Method To Connect a Shielded Cable 9 Figure 3 Dimensions of a Type 248 Control Valve 10 Figure 4 Typical Valve Assembly E...

Страница 7: ...List of Figures and Tables vi...

Страница 8: ...injury If necessary remove the MFC from the process equipment to adjust the valve Questions concerning the safe handling of toxic or hazardous gases may be answered by consulting your corporate polic...

Страница 9: ...mpatible with the intended use of the instrument Assemble and tighten fittings according to manufacturer s directions CHECK FOR LEAK TIGHT FITTINGS Before proceeding to instrument setup carefully chec...

Страница 10: ...ctly performed or adhered to could result in injury to personnel Caution The CAUTION sign denotes a hazard It calls attention to an operating procedure practice or the like which if not correctly perf...

Страница 11: ...Safety Procedures and Precautions 4 This page intentionally left blank...

Страница 12: ...placed without special tools Adjustment may be required to eliminate leakage across the valve resulting from normal operational wear Replacement is required when wear has become excessive or when it b...

Страница 13: ...strument to MKS should any repair be needed Appendix A Product Specifications lists the specifications of the instrument Appendix B Model Code Explanation describes the instrument s ordering code Cust...

Страница 14: ...orization Number from the MKS Service Center before shipping Please refer to the inside of the back cover of this manual for a list of MKS Calibration and Service Centers Unpacking Checklist Standard...

Страница 15: ...al wires exit 3 With very few exceptions the connector s must make good contact to the device s case ground Good contact is about 0 01 ohms and the ground should surround all wires Contact to ground a...

Страница 16: ...asher Transducer Housing Optional Plastic or Metal Cable Clamp For Physical Strain Relief Figure 1 Preferred Method To Connect a Shielded Cable Example 2 Alternate Method To Connect Cable shown on a t...

Страница 17: ...tup Dimensions Note All dimensions are listed in inches with millimeters referenced in parentheses Table 1 A B in mm in mm 4 VCR 3 37 85 6 3 38 85 9 4 VCO 3 05 77 5 1 4 Swagelok 2 76 70 1 Figure 3 Dim...

Страница 18: ...couple the 248 valve with the minimum practical length of straight tubing to the upstream flow sensor to achieve stable flow control Cables To connect the 248 valve to a Type 250D E or 1250 controlle...

Страница 19: ...Setup Chapter Two Installation 12 This page intentionally left blank...

Страница 20: ...ing the inlet pressure up to the maximum allowed This extends the maximum flow control range from approximately 3X 10K sccm range to 250X 10 sccm range Decreasing the outlet pressure increases the flo...

Страница 21: ...General Information Chapter Three Operation 14 This page intentionally left blank...

Страница 22: ...o Figure 4 page 16 as needed Note Turn the orifice 5 to 10 at a time each time observing a change in leakage Turn the orifice an additional 10 to 15 beyond the threshold of acceptable leakage Excessiv...

Страница 23: ...apter Four Maintenance 16 Note The drawing above is provided for reference purposes only Disassembly of the valve will void its warranty For maintenance please contact MKS Instruments Inc and obtain a...

Страница 24: ...th O rings see 10 6 Orifice Assembly without O rings 7 Swagelok Fitting 8 Socket Head Screw 8 32 x 0 50 9 Hex Nut 7 16 14 10 O Ring Viton Size 2 016 11 O Ring Viton Size 2 009 12 O Ring Viton Size 3 9...

Страница 25: ...Note the position at removal Replace the parts if the cover is damaged or the coil is an open circuit 3 Remove the four 8 32 screws holding the Collar to the Body 4 Remove the Collar and Center Shaft...

Страница 26: ...nstall a new O ring furnished with the replacement Armature Plug Assembly on the Center Shaft Assembly and install this assembly into the Body and onto the main spring 5 Install the collar and the fou...

Страница 27: ...Assembly Chapter Four Maintenance 20 This page intentionally left blank...

Страница 28: ...amage should be reported to the carrier and MKS Instruments immediately If it is necessary to return the unit to MKS obtain an RMA number Return Material Authorization Number from a MKS Service Center...

Страница 29: ...General Information Chapter Five Repair 22 This page intentionally left blank...

Страница 30: ...mum Inlet Pressure2 150 psig Maximum Throughtput 1 atmosphere at inlet 50 slm maximum valve range configuration Minimum Controllable Flow Rate 0 2 F S 100 sccm 0 1 F S 100 sccm to 10 000 sccm 2 F S fo...

Страница 31: ...General Information Specifications 24 This page intentionally left blank...

Страница 32: ...s follows XXXXX Y Z where Type Number Fittings Seals Y Z Full Scale Range XXXXX Type Number This designates the model number of the instrument 0248A Full Scale Range XXXXX The full scale range is indi...

Страница 33: ...Code Swagelok tube standard S Cajon 4 VCR male optional R Cajon 4 VCO male optional G Seals Z Four types of seals are available designated by a single letter code Ordering Code Viton standard V Neopre...

Страница 34: ...s 8 M Maintenance cleaning 18 disassembly 18 inspection 18 orifice 15 Manual organization 6 Messages definitions of 3 Model code 25 Mounting instructions 11 R Range 25 Returning the product 6 7 21 S S...

Страница 35: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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